宋骁, 柯黎明, 廖剑雄, 邢丽, 黄春平. 工艺参数对搅拌摩擦点焊界面迁移的影响[J]. 南昌航空大学学报(自然科学版), 2012, 26(4): 78-82.
引用本文: 宋骁, 柯黎明, 廖剑雄, 邢丽, 黄春平. 工艺参数对搅拌摩擦点焊界面迁移的影响[J]. 南昌航空大学学报(自然科学版), 2012, 26(4): 78-82.
SONG Xiao, KE Li-ming, LIAO Jian-xiong, XING Li, HUANG Chun-ping. Influence of Process Parameters on Interface Migration in Friction Stir Spot Welding[J]. Journal of nanchang hangkong university(Natural science edition), 2012, 26(4): 78-82.
Citation: SONG Xiao, KE Li-ming, LIAO Jian-xiong, XING Li, HUANG Chun-ping. Influence of Process Parameters on Interface Migration in Friction Stir Spot Welding[J]. Journal of nanchang hangkong university(Natural science edition), 2012, 26(4): 78-82.

工艺参数对搅拌摩擦点焊界面迁移的影响

Influence of Process Parameters on Interface Migration in Friction Stir Spot Welding

  • 摘要: 采用带左螺纹的圆柱型搅拌针对2mm厚A6061铝合金进行了搅拌摩擦点焊,研究了轴肩下压量和搅拌头旋转速度对搭接界面迁移的影响,利用塑化金属在板厚方向上的流动分析了搭接界面迁移的原因,并结合界面迁移形貌分析了焊点力学性能的变化。研究结果表明:增加轴肩下压量或旋转速度,匙孔两侧搭接界面不断向焊点上方并远离匙孔中心向外迁移,焊点有效结合宽度增加,有效板厚减小。塑化金属在板厚方向上的环形流动是搭接界面迁移的原因。轴肩下压量或旋转速度增加,焊点拉剪载荷先增加后减小。有效结合宽度较小时,焊点发生Ⅰ型断裂;有效结合宽度较大时,焊点发生Ⅱ型断裂。

     

    Abstract: Friction stir spot welding of 2mm thick plates of A6061 were conducted using the cylindrical tool with left-hand thread, the influence of plunge depth of shoulder and rotational speed of tool on interface migration was investigated. The reason of interface migration was analyzed by the plastic flow in the plate thickness. The mechanical properties of the welding spot were investigated by interface migration. The results showed that when the plunge depth of shoulder or rotational speed increased, the lap interface in two sides of the key-hole moved upwards to the top of the welding point and far way from the center of the key-hole gradually. As a result, the effective bonded width increased and the effective plate thickness decreased. The ring plastic flow in the plate thickness was the reason for lap interface migration. When the plunge depth of shoulder or rotational speed increased, the tensile shear load increased firstly and then decreased. When the effective bonded width was small, the welding spot was fractured in model Ⅰ. When the effective bonded width was large, the welding spot was fractured in model Ⅱ.

     

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