基于ANSYS的焊接壁板时效成形回弹模拟分析
An ANSYS-based FSW Integral Panel for Age Forming Spring-back Simulation
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摘要: 为了探索将时效成形与搅拌摩擦焊(FSW)技术同步应用于大飞机整体壁板生产上的可行性,提出了一种基于带焊接单元数值模型的建立方法。该方法的原理是:以硬铝合金2A12薄板为研究对象,利用单轴蠕变拉伸试验,获得能准确描述材料蠕变行为的本构方程和材料常数。基于ANSYS简化的弹塑性本构关系,建立带焊接单元整体壁板的分析模型,模拟计算时效成形过程和回弹过程,获得了等效应力随时效时间的变化规律及时效成形回弹后的位移分布,并通过试验验证了数据计算的准确性。Abstract: The present work explores the feasibility that the age forming and friction stir welding technology are used in large aircraft integral panel production. The numerical modeling method with welding unit is proposed. The principle of this method is that shin Aluminium alloy 2A12 is used to test in uniaxial creep tensile. Furthermore,the constitutive model with materials constants is obtained, which can describe accurately the material creep deformation. Based on the simplified elastic-plastic constitutive relation on the ANSYS environment,the analysis model of the integral panel with welding unit is established to simulate ageing forming process and spring-back process. The variable principle of equivalent stress with ageing time and the displacement distribution after the ageing forming spring-back are acquired,and the accuracy of digital computation are verified by the experiment in a specific high temperature.