刘冠鹏,刘嘉鹏,涂佳汐,等. Cu/Ni微细丝平行电极微电阻钎焊接头成形质量研究[J]. 南昌航空大学学报(自然科学版),2026,40(1):62-71. doi: 10.3969/j.issn.2096-8566.2026.01.007
引用本文: 刘冠鹏,刘嘉鹏,涂佳汐,等. Cu/Ni微细丝平行电极微电阻钎焊接头成形质量研究[J]. 南昌航空大学学报(自然科学版),2026,40(1):62-71. doi: 10.3969/j.issn.2096-8566.2026.01.007
LIU Guanpeng,LIU Jiapeng,TU Jiaxi,et al. Forming quality of Cu/Ni microfilaments joints by using parallel electrodes micro-resistance brazing[J]. Journal of Nanchang Hangkong University (Natural Sciences),2026,40(1):62-71. doi: 10.3969/j.issn.2096-8566.2026.01.007
Citation: LIU Guanpeng,LIU Jiapeng,TU Jiaxi,et al. Forming quality of Cu/Ni microfilaments joints by using parallel electrodes micro-resistance brazing[J]. Journal of Nanchang Hangkong University (Natural Sciences),2026,40(1):62-71. doi: 10.3969/j.issn.2096-8566.2026.01.007

Cu/Ni微细丝平行电极微电阻钎焊接头成形质量研究

Forming Quality of Cu/Ni Microfilaments Joints by Using Parallel Electrodes Micro-Resistance Brazing

  • 摘要: 针对传感器微细引脚线与高温导线的精密连接难题,本文通过自主开发的平行电极微电阻钎焊方法实现Cu/Ni微细丝的钎焊连接,系统研究焊接时间与电流对钎焊接头宏观形貌、微观组织及力学性能的影响规律,揭示工艺参数、微观组织、力学性能的内在关联。研究结果表明:焊接时间延长可提升钎料润湿性,但超过120 ms时Ni母材易熔断;焊接电流过低会导致钎料熔融不充分,而过高也会导致母材熔断。最优参数组合(1.0 kA/120 ms)下接头成形规整,抗拉强度达17.27 N(原始Cu母材强度的89.7%);断裂发生于Cu母材热影响区,呈现多阶段韧−脆混合断裂特征;接头截面呈密集树枝状晶粒结构,Ni-CuPAg界面因生成Ni3P硬质相(硬度为263 HV)形成有效强化层。本研究明确了焊接时间与电流的调控边界,可以为微细丝钎焊工艺的精确控制提供理论依据与技术支撑。

     

    Abstract: To address the challenges associated with precision bonding between micro-wires of sensors and high-temperature conductors, this work realizes the brazing connection of Cu/Ni micro-wires through a self-developed parallel electrode micro-resistance brazing method. A systematic investigation was conducted on the influence of welding time and current on the macro-morphology, microstructure, and mechanical properties of the brazed joints, revealing the intrinsic relationship between process parameters, microstructure, and mechanical properties. The results indicate that extending the welding time improves the wettability of the filler metal. However, when the welding time exceeds 120 ms, the Ni substrate is prone to melting through. Furthermore, when the welding current is too low, the filler metal will not melt sufficiently, whereas when it is too high, the base metal will melt through. Under the optimal parameter combination (1.0 kA/120 ms), the joint exhibits well-formed morphology with a tensile strength of 17.27 N (89.7% of the original Cu base metal strength). Fracture occurs in the heat-affected zone of the Cu substrate, displaying multi-stage ductile-brittle mixed fracture characteristics. The joint cross-section exhibits a dense dendritic grain structure, with the Ni-CuPAg interface forming an effective strengthening layer due to the precipitation of the hard Ni3P phase (hardness:263 HV). This study defines the control boundaries for welding time and current, providing theoretical foundations and technical support for the precise control of micro-wire brazing processes.

     

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