彭贤虎, 于润桥, 郭萌梦. 基于弱磁技术的飞机导管裂纹缺陷检测[J]. 南昌航空大学学报(自然科学版), 2020, 34(4): 44-50. DOI: 10.3969/j.issn.2096-8566.2020.04.008
引用本文: 彭贤虎, 于润桥, 郭萌梦. 基于弱磁技术的飞机导管裂纹缺陷检测[J]. 南昌航空大学学报(自然科学版), 2020, 34(4): 44-50. DOI: 10.3969/j.issn.2096-8566.2020.04.008
Xian-hu PENG, Run-qiao YU, Meng-meng GUO. Aircraft Tube Crack Defect Detection Based on Weak-Magnetic Technology[J]. Journal of nanchang hangkong university(Natural science edition), 2020, 34(4): 44-50. DOI: 10.3969/j.issn.2096-8566.2020.04.008
Citation: Xian-hu PENG, Run-qiao YU, Meng-meng GUO. Aircraft Tube Crack Defect Detection Based on Weak-Magnetic Technology[J]. Journal of nanchang hangkong university(Natural science edition), 2020, 34(4): 44-50. DOI: 10.3969/j.issn.2096-8566.2020.04.008

基于弱磁技术的飞机导管裂纹缺陷检测

Aircraft Tube Crack Defect Detection Based on Weak-Magnetic Technology

  • 摘要: 飞机液压系统导管承受较大压力,是飞机管路抗压能力的关键构件,本研究提出了一种基于地磁场环境下的弱磁检测技术用于解决飞机导管裂纹缺陷。首先介绍了弱磁检测原理并利用COMSOL Multiphysics仿真软件对飞机导管裂纹缺陷的磁场特征进行仿真分析,在理论上证明飞机导管裂纹缺陷弱磁检测的可行性。之后,使用自主研发的高精度磁通门传感器对含有人工预制裂纹缺陷的飞机导管试件进行检测,并对检测信号进行了处理。为了提高缺陷的信噪比,将检测信号进行磁梯度计算,并运用正态分布中的3σ法判断缺陷,使得缺陷的检出效果明显提升。仿真分析、检测试验的结果表明,对于深度大于0.1 mm的人工裂纹缺陷,弱磁检测技术具有良好的检出率,验证了弱磁检测技术在飞机导管缺陷检测中的可行性。

     

    Abstract: Aircraft hydraulic system conduits are subject to under great pressure, which is a key component of the aircraft pipeline's compression resistance. This study proposes a weak magnetic detection technology based on the geomagnetic field environment to solve aircraft duct crack defects. Firstly, the principle of weak-magnetic detection was introduced and the magnetic field characteristics of aircraft duct crack defects are simulated and analyzed using by COMSOL Multiphysics simulation software. Then the feasibility of weak-magnetic detection of aircraft duct crack defects is theoretically proved. After that, an independently developed high-precision fluxgate sensor was used to test the aircraft catheter test specimens containing artificial prefabricated crack defects, and the detection signals were processed. In order to improve the signal-to-noise ratio of the defect, the detection signal was subjected to magnetic gradient calculation and the 3σ method in the normal distribution is used to judge the defect, so that the detection effect of the defect is significantly improved. The results of simulation analysis and testing experiments show that for artificial crack defects with a depth greater than 0.1 mm, the weak-magnetic detection technology has a good detection rate, which verifies the feasibility of the weak-magnetic detection technology in aircraft duct defect detection.

     

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