杨超, 吴瑜娜. 一种基于双相机对称测量法的螺纹孔垂直度自动检测系统[J]. 南昌航空大学学报(自然科学版), 2020, 34(1): 82-88. DOI: 10.3969/j.issn.1001-4926.2020.01.013
引用本文: 杨超, 吴瑜娜. 一种基于双相机对称测量法的螺纹孔垂直度自动检测系统[J]. 南昌航空大学学报(自然科学版), 2020, 34(1): 82-88. DOI: 10.3969/j.issn.1001-4926.2020.01.013
Chao YANG, Yu-na WU. Automatic Detection System for Threaded Hole Verticality Based on Dual-camera Symmetrical Measurement Method[J]. Journal of nanchang hangkong university(Natural science edition), 2020, 34(1): 82-88. DOI: 10.3969/j.issn.1001-4926.2020.01.013
Citation: Chao YANG, Yu-na WU. Automatic Detection System for Threaded Hole Verticality Based on Dual-camera Symmetrical Measurement Method[J]. Journal of nanchang hangkong university(Natural science edition), 2020, 34(1): 82-88. DOI: 10.3969/j.issn.1001-4926.2020.01.013

一种基于双相机对称测量法的螺纹孔垂直度自动检测系统

Automatic Detection System for Threaded Hole Verticality Based on Dual-camera Symmetrical Measurement Method

  • 摘要: 在汽车零部件的生产加工中,螺纹孔中心线与指定平面之间的垂直度测量必须具备高效、准确、使用方便的特征,以满足汽车生产中工业自动化、智能化、低成本的需求。为了实现汽车滤清器密封板生产过程中的在线自动检测与分选,设计了一种基于双相机对称测量法的螺纹孔垂直度检测系统,用来对螺纹孔垂直度进行自动检测,实现合格品与不合格品的自动分类。系统对称设置两同轴相机,分别从正、反两面采集螺纹孔的远、近2个圆面并提取圆心坐标,根据2个圆心坐标的偏差计算孔的垂直度。该系统应用了对称评定的测量方法,测量精度能够达到0.100 mm,满足系统设计的精度要求。

     

    Abstract: In the production and processing of automobile parts, the perpendicularity measurement between the center line of threaded hole and the designated plane must have the characteristics of high efficiency, accuracy and convenient use, so as to meet the needs of industrial automation, intelligence and low cost in automobile production. In order to realize the on-line automatic detection and sorting in the production process of automobile filter sealing plate, this paper designs a detection system of thread hole perpendicularity based on the symmetrical measurement method of double cameras, which is used to automatically detect the thread hole perpendicularity and realize the automatic classification of qualified products and unqualified products. Two coaxial cameras are set symmetrically in the system. The far and near circular surfaces of the threaded hole are collected from the front and back sides respectively, and the center coordinates are extracted. The perpendicularity of the hole is calculated according to the deviation of the two center coordinates. The measurement method of symmetry evaluation is applied in the system, and the measurement accuracy can be 0.100 mm, which meets the accuracy requirements of system design.

     

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