何凯, 胡德安, 陈益平, 程东海, 李正兵, 王龙. 铝/铜异种材料激光焊焊缝形成机制[J]. 南昌航空大学学报(自然科学版), 2020, 34(1): 7-11, 20. DOI: 10.3969/j.issn.1001-4926.2020.01.002
引用本文: 何凯, 胡德安, 陈益平, 程东海, 李正兵, 王龙. 铝/铜异种材料激光焊焊缝形成机制[J]. 南昌航空大学学报(自然科学版), 2020, 34(1): 7-11, 20. DOI: 10.3969/j.issn.1001-4926.2020.01.002
Kai HE, De-an HU, Yi-ping CHEN, Dong-hai CHENG, Zheng-bing LI, Long WANG. Formation Mechanism of Al/Cu Laser Welding Seam of Dissimilar Materials[J]. Journal of nanchang hangkong university(Natural science edition), 2020, 34(1): 7-11, 20. DOI: 10.3969/j.issn.1001-4926.2020.01.002
Citation: Kai HE, De-an HU, Yi-ping CHEN, Dong-hai CHENG, Zheng-bing LI, Long WANG. Formation Mechanism of Al/Cu Laser Welding Seam of Dissimilar Materials[J]. Journal of nanchang hangkong university(Natural science edition), 2020, 34(1): 7-11, 20. DOI: 10.3969/j.issn.1001-4926.2020.01.002

铝/铜异种材料激光焊焊缝形成机制

Formation Mechanism of Al/Cu Laser Welding Seam of Dissimilar Materials

  • 摘要: 采用厚度均为2 mm的T2紫铜板和2Al6铝合金板进行激光焊对接试验,通过SEM和EDS分析焊缝的组织,结合熔池运动的特点,探究焊缝中化合物的形成机制。试验结果表明:由于焊缝的快速凝固,形成了较大的温度梯度和浓度梯度,并在顺浓度梯度扩散和表面张力的作用下形成对流,产生双熔池;焊缝可分为铜侧熔池、过渡层和铝侧熔池,其中,铜侧熔池为均匀分布的α-Cu固溶体,铝侧熔池为块状的α-Al固溶体和网状的A12Cu化合物,过渡层分为两层,I层为均匀分布的Al2Cu和II层为条块状的Al2Cu+α-Cu相。焊缝的形成本质是Al、Cu原子的顺浓度扩散和焊缝的凝固,其过程分为4个阶段,分别是:母材熔化、双熔池形成且焊缝II层组织的形成、长大、焊缝I层组织形成。

     

    Abstract: 2 mm thick T2 copper plate and 2Al6 Aluminum alloy have been used in laser welding docking experiment. In this paper, the microstructures of the soldering seam were analyzed by SEM and EDS, and combined with the movement characteristics of molten pool, the formation mechanism of compound in the soldering seam is explored. The results show that due to the rapid solidification of soldering seam, there is a larger temperature gradient and concentration gradient is formed in the soldering seam. Under the action of the concentration gradient diffusion and the surface tension, the convection is formed, and lead to the formation of double pool. Among them, copper side of the pool for the uniform distribution of α-Cu solid solution, the aluminum side pool for massive α-Al solid solution and mesh A12Cu compounds, The transition layer is consisted of two layers, the I layer is uniformly distributed Al2Cu and the II layer is a block phase. (Al2Cu and α-Cu). The formation of the soldering seam is essentially the suitable concentration of Al, Cu atoms diffusion and joint of solidification, the process is divided into four stages, which is the parent metal melting, the formation of double pool and weld layer group II, the grow up of weld layer group II, and the formation of double pool and weld layer group I, respectively.

     

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