何文, 艾云龙, 陈卫华, 梁炳亮, 刘长虹. 原位反应制备Al2O3弥散强化ZrO2基复合陶瓷[J]. 南昌航空大学学报(自然科学版), 2017, 31(4): 37-42. DOI: 10.3969/j.issn.1001-4926.2017.04.006
引用本文: 何文, 艾云龙, 陈卫华, 梁炳亮, 刘长虹. 原位反应制备Al2O3弥散强化ZrO2基复合陶瓷[J]. 南昌航空大学学报(自然科学版), 2017, 31(4): 37-42. DOI: 10.3969/j.issn.1001-4926.2017.04.006
HE Wen, AI Yun-long, CHEN Wei-hua, LIANG Bing-liang, LIU Chang-hong. Al2O3 Dispersion Strengthened ZrO2 Matrix Composite Ceramic Prepared By In-situ Reaction[J]. Journal of nanchang hangkong university(Natural science edition), 2017, 31(4): 37-42. DOI: 10.3969/j.issn.1001-4926.2017.04.006
Citation: HE Wen, AI Yun-long, CHEN Wei-hua, LIANG Bing-liang, LIU Chang-hong. Al2O3 Dispersion Strengthened ZrO2 Matrix Composite Ceramic Prepared By In-situ Reaction[J]. Journal of nanchang hangkong university(Natural science edition), 2017, 31(4): 37-42. DOI: 10.3969/j.issn.1001-4926.2017.04.006

原位反应制备Al2O3弥散强化ZrO2基复合陶瓷

Al2O3 Dispersion Strengthened ZrO2 Matrix Composite Ceramic Prepared By In-situ Reaction

  • 摘要: 为降低氧化锆基陶瓷烧结温度和提高其力学性能,在氧化锆中加入不同含量的纳米铝粉并采用在不同微波烧结温度使铝发生原位反应生成氧化铝弥散强化氧化锆基体的方法制备了Al2O3/ZrO2复合陶瓷。通过XRD物相分析、SEM显微结构观察和力学性能等测试,得到了纳米铝粉含量和微波烧结温度对Al2O3/ZrO2复合陶瓷力学性能和显微结构的影响规律。结果表明:ZrO2基复合陶瓷素坯较适合的排塑温度为400℃。在保温时间30 min条件下,纯ZrO2陶瓷和Al2O3/ZrO2复合陶瓷的较佳微波烧结温度为1 350℃。纳米铝粉添加体积含量为0.5%的Al2O3/ZrO2复合陶瓷具有较佳的综合性能,其致密度为98.56%,硬度为14.92 GPa,抗弯强度为607.07 MPa,断裂韧性为15.09 MPa·m1/2,抗弯强度和断裂韧性分别提高了10.46%和16.62%。

     

    Abstract: To reduce the sintering temperature and improve mechanical properties of ZrO2-based ceramics, adding different contents of nanometer aluminum powder in ZrO2, Al2O3/ZrO2 composite ceramics was prepared by in situ reaction of Al2O3 dispersion strengthening ZrO2 matrix phase at different microwave sintering temperatures. The influences of the nano-aluminum powders contents and sintering temperatures on the microstructure and mechanical properties of Al2O3/ZrO2 composite ceramics were obtained By XRD phase analysis, SEM microstructure observation test, mechanical properties, and so on. The results show that the suitable binder remove temperature of ZrO2 matrix composite ceramic is 400℃. The optimized microwave sintering temperature of pure ZrO2 and Al2O3/ZrO2 composite ceramics is 1 350℃ under the condition of the holding time of 30 min. Al2O3/ZrO2 composite ceramics with the addition of 0.5 vol% nanometer aluminum powder has better comprehensive properties. The density, hardness, bending strength and fracture toughness of it are 98.56%, 14.92 GPa, 607.07 MPa, 15.09 MPa·m1/2, respectively. Compare to pure ZrO2, its bending strength and fracture toughness increased by 10.46% and 16.62%, respectively.

     

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