扫描波形对TC4钛合金电子束焊接焊缝成形的影响
Influence of Scanning Waveform on the Electron Beam Weld Seam Formation of TC4 Titanium
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摘要: 扫描波形是电子束焊接时的工艺参数之一,但目前对于扫描波形对焊缝成形是否有影响未有定论。采用真空电子束的11种扫描波形对3mm厚的TC4钛合金进行焊接,研究了电子束焊接不同扫描波形对焊缝成形的影响。结果表明:扫描波形对焊缝表面成形没有显著影响;不同扫描波形焊接所得焊缝横截面均为"楔形"焊缝,扫描波形为x方向的三角波、矩形波、锯齿波以及y方向的三角波时所得的焊缝存在单侧咬边缺陷;扫描波形对焊缝熔宽和熔深的影响呈现无规律的波动,但是焊缝深宽比基本没有变化。Abstract: Scanning waveform is one of the welding processes of electron beam welding. But it is unclear if scanning waveform has influence on the weld seam formation. TC4 titanium alloy of 3mm thickness was welded by vacuum electron beam. 11 kinds of scanning welding were used to weld and the influence of scanning waveform on weld shaping was investigated. The results show that scanning waveform has no obvious influence on the weld surface appearance. The cross section appearances of the weld seam with different kinds of scanning waveforms are all wedge shape. The scanning waveform of Triangular wave, rectangular wave and saw-tooth wave in the X-direction, triangle wave in the Y-direction result in single side undercut defects. The effects of the scanning waveforms on the weld width and the penetration are random fluctuation while the ratio of depth to width was invariable.