叶智,段恒,王刚军,等. 风力发电机组可靠性及齿轮箱等关键部件损伤研究进展[J]. 失效分析与预防,2026,21(3):266-278. doi: 10.3969/j.issn.1673-6214.2026.03.010
    引用本文: 叶智,段恒,王刚军,等. 风力发电机组可靠性及齿轮箱等关键部件损伤研究进展[J]. 失效分析与预防,2026,21(3):266-278. doi: 10.3969/j.issn.1673-6214.2026.03.010
    YE Zhi,DUAN Heng,WANG Gangjun,et al. Research progress on reliability of wind turbine generators and damage to gearboxes[J]. Failure analysis and prevention,2026,21(3):266-278. doi: 10.3969/j.issn.1673-6214.2026.03.010
    Citation: YE Zhi,DUAN Heng,WANG Gangjun,et al. Research progress on reliability of wind turbine generators and damage to gearboxes[J]. Failure analysis and prevention,2026,21(3):266-278. doi: 10.3969/j.issn.1673-6214.2026.03.010

    风力发电机组可靠性及齿轮箱等关键部件损伤研究进展

    Research Progress on Reliability of Wind Turbine Generators and Damage to Gearboxes

    • 摘要: 随着我国成为全球风力发电规模最大、增长最快的市场,对风力发电技术和设备的需求不断增加,风电设备的质量与可靠性就显得极其重要。齿轮箱作为风力发电机组的关键设备,其部件损伤会严重影响系统性能。针对齿轮的微点蚀、点蚀、磨损、胶合、塑性变形及断裂,以及轴承的点蚀、裂纹和主轴的裂纹等常见的损伤问题,本文通过对风电齿轮箱故障案例的分析,为预防事故、提升设备稳定性提供重要依据。针对齿轮箱关键部件失效,进行强度计算与微观结构失效过程的模拟,对不同失效形式进行数值分析,可以优化设计并提升设备性能。风电齿轮箱的损伤和失效显著影响风力发电设备的安全与效率。通过加强材料和设计、实施定期维护、引入先进监测技术等手段,风力发电行业将有效提升设备的稳定性和可靠性,保持在快速增长的市场中的竞争优势。

       

      Abstract: As China has become the largest and fastest-growing market for wind power generation globally, the demand for wind power technology and equipment is constantly increasing. Therefore, the quality and reliability of wind power equipment have become extremely important. As a crucial component of wind turbine generators, damage to the components of gearboxes may significantly affect the system performance. Common damage to gears was discussed, including micro-pitting, pitting, wear, gluing, plastic deformation, and fracture, and pitting and cracks of bearings and cracks of main shafts were also discussed. In addition, failure cases of wind turbine gearboxes were analyzed, providing an important basis for preventing accidents and enhancing the stability of equipment. Aiming at the failure of key components of gearboxes, strength calculations and simulation of failure process of microstructures were carried out, and numerical analysis was conducted for different failure patterns, which can optimize the design and enhance the performance of equipment. The damage and failure of wind turbine gearboxes significantly affect the safety and efficiency of wind power equipment. By strengthening materials and design, implementing regular maintenance, and introducing advanced monitoring techniques, the wind power industry will effectively enhance the stability and reliability of equipment, maintaining its competitive edge in the rapidly growing market.

       

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