王海超,梁立红,李帅. 裂纹对高温合金叶片振动特性的影响[J]. 失效分析与预防,2026,21(3):257-265. doi: 10.3969/j.issn.1673-6214.2026.03.009
    引用本文: 王海超,梁立红,李帅. 裂纹对高温合金叶片振动特性的影响[J]. 失效分析与预防,2026,21(3):257-265. doi: 10.3969/j.issn.1673-6214.2026.03.009
    WANG Haichao,LIANG Lihong,LI Shuai. Influence of cracks on vibration characteristics of high-temperature alloy blades[J]. Failure analysis and prevention,2026,21(3):257-265. doi: 10.3969/j.issn.1673-6214.2026.03.009
    Citation: WANG Haichao,LIANG Lihong,LI Shuai. Influence of cracks on vibration characteristics of high-temperature alloy blades[J]. Failure analysis and prevention,2026,21(3):257-265. doi: 10.3969/j.issn.1673-6214.2026.03.009

    裂纹对高温合金叶片振动特性的影响

    Influence of Cracks on Vibration Characteristics of High-Temperature Alloy Blades

    • 摘要: 航空发动机涡轮叶片的振动特性直接关系到其安全性与可靠性。针对高温合金涡轮叶片服役产生裂纹的问题,本文基于有限元方法构建了不同位置和贯穿深度裂纹的叶片三维模型,计算了叶片前十阶的固有频率和振型,对比分析了无裂纹与有裂纹叶片在基础激励下的频响特性。结果表明:裂纹削弱局部刚度,使叶片固有频率整体呈下降趋势,呈现阶次选择性;裂纹越靠近叶片根部,频率降低越显著,其中第一阶与第四阶模态对裂纹位置最敏感。随着裂纹深度增大,有效承载截面持续减小,当裂纹深度超过叶片宽度约10%时,第四阶频率降幅超过5%。频响分析显示,裂纹导致界面振动能量分布不均,裂纹上界面在第一阶共振时的振幅约为下界面的30倍,显著加剧局部应力集中并加速裂纹扩展。本研究揭示了裂纹位置及深度对叶片振动特性的影响规律,为航空发动机叶片的振动监测、裂纹故障诊断及安全评估提供了参考。

       

      Abstract: The vibration characteristics of aero-engine turbine blades are critical to their operational safety and reliability. To address the issue of cracks caused by superalloy turbine blades in service, a three-dimensional model of blades with cracks at different positions and penetration depths was constructed based on the finite element method. The natural frequency and mode shape of the first ten modes of the blades were computed, and the frequency response characteristics of intact and cracked blades under base excitation were further compared and analyzed. The results indicate that a crack reduces local stiffness, leading to an overall decrease in natural frequencies; this effect is mode-dependent. Cracks closer to the blade root cause a more significant frequency reduction, with the first and fourth order modes being the most sensitive to crack location. As the crack depth increases and the effective load-bearing section diminishes, the frequency drops more substantially. When the crack depth exceeds approximately 10% of the blade width, the fourth order natural frequency decreases by more than 5%. Frequency response analysis reveals that the vibration energy distribution at the interface is uneven, and the vibration amplitude on the upper interface of the crack is about 30 times greater than that on the lower interface during the first order resonance, which significantly exacerbates local stress concentration and potentially accelerates crack propagation. This study elucidates the influence of crack location and depth on blade vibration characteristics, providing a valuable reference for vibration-based monitoring, crack fault diagnosis, and safety assessment of aero-engine blades.

       

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