黄啸,黄颐,孟维迎,等. 铝锂合金层板恒幅疲劳裂纹扩展速率预测模型[J]. 失效分析与预防,2026,21(3):200-209. doi: 10.3969/j.issn.1673-6214.2026.03.003
    引用本文: 黄啸,黄颐,孟维迎,等. 铝锂合金层板恒幅疲劳裂纹扩展速率预测模型[J]. 失效分析与预防,2026,21(3):200-209. doi: 10.3969/j.issn.1673-6214.2026.03.003
    HUANG Xiao,HUANG Yi,MENG Weiying,et al. Prediction model for fatigue crack growth rate of Al-Li alloy laminates under constant-amplitude load[J]. Failure analysis and prevention,2026,21(3):200-209. doi: 10.3969/j.issn.1673-6214.2026.03.003
    Citation: HUANG Xiao,HUANG Yi,MENG Weiying,et al. Prediction model for fatigue crack growth rate of Al-Li alloy laminates under constant-amplitude load[J]. Failure analysis and prevention,2026,21(3):200-209. doi: 10.3969/j.issn.1673-6214.2026.03.003

    铝锂合金层板恒幅疲劳裂纹扩展速率预测模型

    Prediction Model for Fatigue Crack Growth Rate of Al-Li Alloy Laminates Under Constant-amplitude Load

    • 摘要: 铝锂合金层板作为一种新型航空材料,兼具金属材料优异的耐冲击性能与纤维复合材料良好的断裂韧性和抗疲劳性能,在飞机制造领域得到广泛应用。然而,铝锂合金层板的层叠结构导致纤维桥接作用复杂,使得其裂纹扩展机理难以准确表征与预测。针对此问题,本文提出一种基于金属断裂性能预测层板疲劳性能的唯象模型,并结合有限元法建立层板疲劳裂纹扩展速率的预测模型。首先,开展不同基准应力下铝锂合金层板的恒幅疲劳裂纹扩展试验并进行对比分析;其次,提出铝锂合金层板裂纹扩展影响机制的桥接系数γ对Paris公式进行改进,推导出不同恒幅载荷下桥接系数与裂纹长度的关系式;同时,采用Franc3D-Abaqus联合仿真模型计算铝锂合金单板的应力强度因子,在此基础上,采用有限元仿真与Paris公式相结合的方法,实现对铝锂合金层板在恒幅载荷下裂纹扩展速率的精准预测;最后,将模型预测结果与试验数据进行对比,验证所建预测模型的有效性。

       

      Abstract: As a novel aeronautical material, aluminum-lithium alloy laminates combine the excellent impact resistance of metallic materials with the superior fracture toughness and fatigue resistance of fiber-reinforced composites, and have thus been widely applied in aircraft manufacturing. However, their laminated structure leads to complex fiber bridging effects, making it difficult to accurately characterize and predict the crack growth mechanism. To address this problem, this paper proposed a phenomenological model for predicting the fatigue performance of laminates based on metallic fracture performance, and established a prediction model for the fatigue crack growth rate of laminates using the finite element method. First, fatigue crack growth tests under constant-amplitude load with different reference stresses were conducted on aluminum-lithium alloy laminates and comparative analysis was carried out. Second, a bridging coefficient γ correction factor to describe the influence mechanism of bridging effects on crack growth of aluminum-lithium alloy laminates was introduced to improve the Paris formula, and the relationship equation between bridging coefficient and crack length under various constant-amplitude loads was derived. In addition, the Franc3D-Abaqus co-simulation model was employed to calculate the stress intensity factor of the aluminum-lithium alloy monolayer. On this basis, by combining the finite element simulation with the Paris formula, the precise prediction of crack propagation rate of aluminum-lithium alloy laminates under constant-amplitude load was achieved. Finally, the model prediction results were compared with the experimental data, verifying the effectiveness of the proposed prediction model.

       

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