王煦,秦凯,王红梅. 沿海化工厂区服役钢芯铝绞线性能状态评估[J]. 失效分析与预防,2026,21(1):80-86. doi: 10.3969/j.issn.1673-6214.2026.01.010
    引用本文: 王煦,秦凯,王红梅. 沿海化工厂区服役钢芯铝绞线性能状态评估[J]. 失效分析与预防,2026,21(1):80-86. doi: 10.3969/j.issn.1673-6214.2026.01.010
    WANG Xu,QIN Kai,WANG Hongmei. Performance evaluation of aluminum conductor steel reinforced after serving in coastal chemical plant area[J]. Failure analysis and prevention,2026,21(1):80-86. doi: 10.3969/j.issn.1673-6214.2026.01.010
    Citation: WANG Xu,QIN Kai,WANG Hongmei. Performance evaluation of aluminum conductor steel reinforced after serving in coastal chemical plant area[J]. Failure analysis and prevention,2026,21(1):80-86. doi: 10.3969/j.issn.1673-6214.2026.01.010

    沿海化工厂区服役钢芯铝绞线性能状态评估

    Performance Evaluation of Aluminum Conductor Steel Reinforced After Serving in Coastal Chemical Plant Area

    • 摘要: 为了评估沿海化工厂区服役30 a的钢芯铝绞线性能状态,本文分别采用金相显微镜、扫描电子显微镜、能谱仪、电子万能材料试验机、数字电桥等手段,分析导线宏观和微观形貌,测试其微区成分、抗拉强度和体积电阻率,以确定该导线的各项性能是否满足使用要求。结果表明:该导线外层铝线腐蚀严重,抗拉强度明显降低,体积电阻率已不符合标准要求;中间层和内层铝线腐蚀轻微,各项性能无明显劣化;钢线腐蚀显著,局部锌层腐蚀殆尽,显著降低材料力学性能;导线在20 ℃时的直流电阻和综合拉断力显著劣化,已无法满足使用要求。建议根据服役环境,尽快更换防腐型铝包钢芯铝绞线等耐腐蚀导线。

       

      Abstract: In order to evaluate the performance of an aluminum conductor steel reinforced (ACSR) that had served in a coastal chemical plant area for 30 years, a series of analyses and tests were conducted using metallographic microscope, scanning electron microscope, energy spectrometer, electronic universal material tester, and digital bridge tester, respectively. These investigations focused on the macroscopic and microscopic structure, micro area composition, tensile strength and volume resistivity of the wires to assess whether the performance of the conductor meets the service requirements. The results show that the outer aluminum wires of the conductor have been severely corroded, leading to a significantly reduction in tensile strength, and failure to meet standard requirements for volume resistivity. The intermediate and inner aluminum wires have been slightly corroded, but their performance has no significant deterioration. The steel wires shows significant corrosion,with the local zinc layer completely corroded, which significantly reducing the mechanical properties of the material. The direct current resistance and the combined breaking force of the conductor have significantly deteriorated at 20 ℃ and can no longer meet the service requirements. It is recommended to replace the corrosion-resistant conductors, such as corrosion-resistant aluminum clad ACSR, as soon as possible according to the service environment.

       

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