赖琛,王羽颢,陈曦,等. 面向晶粒尺寸的超声相控阵检测声衰减特性仿真与实验研究[J]. 失效分析与预防,2026,21(1):61-71. doi: 10.3969/j.issn.1673-6214.2026.01.008
    引用本文: 赖琛,王羽颢,陈曦,等. 面向晶粒尺寸的超声相控阵检测声衰减特性仿真与实验研究[J]. 失效分析与预防,2026,21(1):61-71. doi: 10.3969/j.issn.1673-6214.2026.01.008
    LAI Chen,WANG Yuhao,CHEN Xi,et al. Simulation and experimental research on ultrasonic phased array detection acoustic attenuation characteristics oriented to grain size[J]. Failure analysis and prevention,2026,21(1):61-71. doi: 10.3969/j.issn.1673-6214.2026.01.008
    Citation: LAI Chen,WANG Yuhao,CHEN Xi,et al. Simulation and experimental research on ultrasonic phased array detection acoustic attenuation characteristics oriented to grain size[J]. Failure analysis and prevention,2026,21(1):61-71. doi: 10.3969/j.issn.1673-6214.2026.01.008

    面向晶粒尺寸的超声相控阵检测声衰减特性仿真与实验研究

    Simulation and Experimental Research on Ultrasonic Phased Array Detection Acoustic Attenuation Characteristics Oriented to Grain Size

    • 摘要: 针对高温合金晶粒组织导致的超声散射衰减问题,本文提出一种基于Voronoi算法的二维多晶微观结构建模方法,并结合COMSOL-MATLAB联合仿真,构建了GH738镍基高温合金的超声相控阵有限元模型。文中系统研究了平均晶粒直径(100~300 µm)、探头频率(2~10 MHz)、阵元数量(6~16)、阵元间距(0.25~1.00 mm)及聚焦深度(1~4 mm)对超声波传播与衰减的影响规律。结果表明:衰减系数与晶粒直径、频率、阵元数量呈正相关,与聚焦深度呈负相关,实测数据与仿真结果的误差小于8%;超声波在聚焦点处的强度随阵元数量的增加而增大,随平均晶粒直径和阵元间距的增大而减小。实验结果与仿真结果呈现一致的变化规律,充分验证了仿真方法及模型的准确性和可靠性,为高温合金超声检测参数优化提供了可靠理论依据和指导。

       

      Abstract: Aiming at the ultrasonic scattering attenuation problem caused by the grain structure of high-temperature alloys, this paper proposes a two-dimensional polycrystalline microstructure modeling method based on the Voronoi algorithm. A finite element model of ultrasonic phased array for GH738 nickel-based high-temperature alloy is constructed by using the COMSOL-MATLAB co-simulation. This model is used to systematically investigate the effects of average grain diameter (100~300 µm), probe frequency (2~10 MHz), number of array elements (6~16), array element spacing (0.25~1 mm), and focal depth (1~4 mm) on ultrasonic wave propagation and attenuation. The results indicate that the attenuation coefficient increases with grain diameter, frequency, and the number of array elements, but decreases with focal depth. The error between the simulation results and the measured data is less than 8%. Furthermore, the ultrasonic intensity at the focal point increases with the number of array elements and decreases with larger grain diameters and wider element spacing. The experimental results confirm the variation trends observed in the simulations, thereby validating the accuracy and reliability of the proposed model. This work provides a theoretical basis and practical guidance for optimizing ultrasonic testing parameters for superalloys.

       

    /

    返回文章
    返回