张天宇,王靖岳,丁建明. 齿轮箱复合故障特征提取方法研究综述[J]. 失效分析与预防,2026,21(1):41-52. doi: 10.3969/j.issn.1673-6214.2026.01.006
    引用本文: 张天宇,王靖岳,丁建明. 齿轮箱复合故障特征提取方法研究综述[J]. 失效分析与预防,2026,21(1):41-52. doi: 10.3969/j.issn.1673-6214.2026.01.006
    ZHANG Tianyu,WANG Jingyue,DING Jianming. Review of research on feature extraction methods for composite faults in gearboxes[J]. Failure analysis and prevention,2026,21(1):41-52. doi: 10.3969/j.issn.1673-6214.2026.01.006
    Citation: ZHANG Tianyu,WANG Jingyue,DING Jianming. Review of research on feature extraction methods for composite faults in gearboxes[J]. Failure analysis and prevention,2026,21(1):41-52. doi: 10.3969/j.issn.1673-6214.2026.01.006

    齿轮箱复合故障特征提取方法研究综述

    Review of Research on Feature Extraction Methods for Composite Faults in Gearboxes

    • 摘要: 齿轮箱作为工业机械中的关键传动部件,其故障诊断对于保障设备安全性和提高生产效率具有重要意义。传统的故障特征提取方法在复合故障场景中存在一定局限性,尤其是在处理非平稳信号和多源故障信号时。近年来,基于振动信号的智能算法在机械故障诊断中得到了广泛应用,其中深度学习方法因其在大规模数据处理、自动特征提取和高维数据建模方面的优势而大放异彩。本文围绕基于振动信号的齿轮箱复合故障特征提取展开研究,综述了传统信号处理方法与现代深度学习方法在故障诊断中的应用现状。首先,介绍了小波变换、经验模态分解、辛几何模态分解和盲源分离等传统方法,分析了它们在非线性、非平稳信号处理中的优势和不足;其次,深入探讨了卷积神经网络、深度信念网络和胶囊网络等深度学习模型在复合故障特征提取中的应用,比较了它们的理论基础、优缺点及适用场景。结果表明:深度学习方法能够自动提取复杂故障特征,且在多故障源干扰和噪声环境下具有较高的鲁棒性,但在训练过程中依赖大量标注数据和计算资源。最后,本文提出了未来的研究方向,包括多模态数据融合、自适应学习、小样本学习、模型可解释性和实时在线监测等方面,旨在推动智能故障诊断技术的发展和应用。

       

      Abstract: As critical transmission components in industrial machinery, gearboxes require accurate fault diagnosis to ensure operational safety and enhance production efficiency. Traditional fault feature extraction methods exhibit inherent limitations in composite fault scenarios, particularly when processing non-stationary signals and multi-source fault signals. While intelligent algorithms based on vibration signals have been widely adopted in mechanical fault diagnosis, deep learning methods have gained prominence due to their superior capacities in large-scale data processing, automated feature extraction, and high-dimensional data modeling. This study provides a comprehensive review of vibration signal-based composite fault feature extraction techniques for gearboxes, comparing traditional signal processing methods with modern deep learning approaches. First, classical techniques—including wavelet transform, empirical mode decomposition, symplectic geometric mode decomposition, and blind source separation-are introduced, with an analysis of their respective strengths and limitations in handling nonlinear and non-stationary signals. Subsequently, the application of deep learning models—including convolutional neural networks, deep belief networks, and capsule networks in composite fault feature extraction is examined, comparing their theoretical foundations, performance, and applicable scenarios. Findings indicate that deep learning methods excel in autonomously extracting intricate fault features and demonstrate superior robustness against multi-source interference and noisy environments. However, their effectiveness relies on extensive annotated datasets and substantial computational resources. Future research directions are proposed, including multi-modal data fusion, adaptive learning paradigms, few-shot learning frameworks, enhanced model interpretability, and real-time online monitoring systems. These advancements are expected to drive the evolution and practical implementation of intelligent fault diagnosis technologies.

       

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