杨月月,刘文光,刘文涛,等. 干涉连接复合材料板螺栓孔区轴向应力分析[J]. 失效分析与预防,2026,21(1):1-11. doi: 10.3969/j.issn.1673-6214.2026.01.001
    引用本文: 杨月月,刘文光,刘文涛,等. 干涉连接复合材料板螺栓孔区轴向应力分析[J]. 失效分析与预防,2026,21(1):1-11. doi: 10.3969/j.issn.1673-6214.2026.01.001
    YANG Yueyue,LIU Wenguang,LIU Wentao,et al. Analysis on axial stress in bolt hole area of interference-fitted composite laminates[J]. Failure analysis and prevention,2026,21(1):1-11. doi: 10.3969/j.issn.1673-6214.2026.01.001
    Citation: YANG Yueyue,LIU Wenguang,LIU Wentao,et al. Analysis on axial stress in bolt hole area of interference-fitted composite laminates[J]. Failure analysis and prevention,2026,21(1):1-11. doi: 10.3969/j.issn.1673-6214.2026.01.001

    干涉连接复合材料板螺栓孔区轴向应力分析

    Analysis on Axial Stress in Bolt Hole Area of Interference-fitted Composite Laminates

    • 摘要: 在螺栓连接结构中,孔区轴向应力分布特征对潜在失效模式及其预防具有重要影响。本文旨在分析干涉连接复合材料板螺栓孔区轴向应力分布情况。通过假设螺栓孔区轴向应力服从多项式表达式,建立轴向应力方程,并基于四次多项式分析干涉量、预紧力及摩擦系数对孔区轴向应力分布规律的影响。在此基础上,开发单搭接单螺栓干涉连接复合材料板有限元模型,系统研究各种因素对轴向应力的作用机理与影响规律。结果表明:干涉量的增加可有效抑制孔周应力集中并延缓局部失效,当干涉量约为 1% 时效果尤为显著;预紧力降至约 6 kN 时可显著减小孔边缘及夹紧区的应力峰值,提高结构损伤容限;摩擦系数的提升可降低孔区应力水平,但过高会引入轴向附加拉应力,进而诱发失效。由于螺栓头部类赫兹型接触压力分布与边缘效应叠加,不同层面应力分布差异明显,使得复材板上表面有限元结果与理论不吻合。此外,预紧力过低和摩擦系数过大时,理论与仿真结果的差异也更加显著。

       

      Abstract: In bolted joint structures, the axial stress distribution characteristics within the hole region have a significant impact on potential failure modes and their prevention. This study aims to analyze the axial stress distribution of bolt holes in interference-fit composite plates. First, by postulating that the axial stress in the bolt-hole region follows a polynomial expression, an axial stress equation was established. A quartic polynomial was then employed to analyze the effects of interference fit, preload, and friction coefficient on the axial stress distribution. On this basis, a finite element model of a single-lap, single-bolt interference-fit composite plate was developed to systematically elucidate the mechanisms and influence patterns of these factors on axial stress. The results demonstrate that increasing the interference fit effectively suppresses stress concentration around the bolt hole and delays local failure, with an especially pronounced effect when the interference fit is approximately 1%. Reducing the preload to approximately 6 kN significantly decreases the peak stresses at the hole edge and within the clamping zone, thereby improving the structural damage tolerance. Increasing the friction coefficient reduces the overall stress level in the hole region. However, excessively high friction coefficients may induce additional axial tensile stresses, further promoting failure. Owing to the combined effects of Hertzian-type contact pressure distribution under the bolt head and edge effects, noticeable differences in stress distribution occur across different layers, leading to discrepancies between finite element results and theoretical predictions for the upper surface of the composite plate. Furthermore, extremely low preload or excessively high friction coefficients can further magnify the deviation between theoretical and simulation results.

       

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