张瑞锋,葛东伟,杨文庆,等. 34CrNiMo6主轴热校直断裂分析[J]. 失效分析与预防,2025,20(6):506-511. doi: 10.3969/j.issn.1673-6214.2025.06.009
    引用本文: 张瑞锋,葛东伟,杨文庆,等. 34CrNiMo6主轴热校直断裂分析[J]. 失效分析与预防,2025,20(6):506-511. doi: 10.3969/j.issn.1673-6214.2025.06.009
    ZHANG Ruifeng,GE Dongwei,YANG Wenqing,et al. Fracture analysis of 34CrNiMo6 spindle during hot straightening[J]. Failure analysis and prevention,2025,20(6):506-511. doi: 10.3969/j.issn.1673-6214.2025.06.009
    Citation: ZHANG Ruifeng,GE Dongwei,YANG Wenqing,et al. Fracture analysis of 34CrNiMo6 spindle during hot straightening[J]. Failure analysis and prevention,2025,20(6):506-511. doi: 10.3969/j.issn.1673-6214.2025.06.009

    34CrNiMo6主轴热校直断裂分析

    Fracture Analysis of 34CrNiMo6 Spindle During Hot Straightening

    • 摘要: 材质为34CrNiMo6的主轴弯曲度过大,在进行热校直过程中发生断裂。本文利用宏微观观察、金相检测、能谱分析、化学成分分析、力学性能检测等理化检测手段以及验证试验,找出主轴断裂失效的原因。结果表明:主轴的断裂性质为沿晶脆性断裂。主轴工件在高温回火脆性敏感温度区间长时间校直时,发生高温回火脆性,出现晶界弱化,增大材料的脆性,在外力作用下超过其断裂强度最终发生脆断。主轴的断裂源及其它部位聚集大量的夹杂物对其断裂的发生起到促进作用。建议避免在高温回火脆性温度区间内加热反复校直,并提高冶炼浇注技术,减少钢中有害元素及夹杂物的含量。

       

      Abstract: A 34CrNiMo6 steel spindle with excessive bending deformation had fractured during the hot straightening process. To investigate the fracture cause, macro and micro analysis, metallographic examination, energy spectrum analysis, chemical composition analysis and mechanical properties testing, and verification test were carried out. The results indicate that the fracture of the spindle is intergranular brittle fracture. When the spindle workpiece was straightened for a long time in the high-temperature tempering brittleness sensitive temperature range, high-temperature tempering brittleness occurred, resulting in weakened grain boundaries and increased material brittleness. When the stress induced by the external load exceeded the fracture strength, brittle fracture occurred. The accumulation of a large number of inclusions at the fracture source and other areas of the spindle promotes the occurrence of its fracture. It is recommended to avoid heating and repeatedly straightening within the temperature range of high-temperature tempering brittleness, and to improve the smelting and pouring technology to reduce the content of harmful elements and inclusions in the steel.

       

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