姜涛,陈贺贺,董鑫焱,等. 温度对DD6/GH738合金微动磨损行为的影响[J]. 失效分析与预防,2025,20(6):497-505,522. doi: 10.3969/j.issn.1673-6214.2025.06.008
    引用本文: 姜涛,陈贺贺,董鑫焱,等. 温度对DD6/GH738合金微动磨损行为的影响[J]. 失效分析与预防,2025,20(6):497-505,522. doi: 10.3969/j.issn.1673-6214.2025.06.008
    JIANG Tao,CHEN Hehe,DONG Xinyan,et al. Effect of temperature on fretting wear behavior of DD6/GH738 alloys[J]. Failure analysis and prevention,2025,20(6):497-505,522. doi: 10.3969/j.issn.1673-6214.2025.06.008
    Citation: JIANG Tao,CHEN Hehe,DONG Xinyan,et al. Effect of temperature on fretting wear behavior of DD6/GH738 alloys[J]. Failure analysis and prevention,2025,20(6):497-505,522. doi: 10.3969/j.issn.1673-6214.2025.06.008

    温度对DD6/GH738合金微动磨损行为的影响

    Effect of Temperature on Fretting Wear Behavior of DD6/GH738 Alloys

    • 摘要: 为探究航空发动机高温部件用镍基高温合金的微动磨损行为演变规律,本文针对涡轮榫连接结构典型材料DD6/GH738摩擦副,系统研究温度(20~750 ℃)对其微动磨损特性的影响规律及机制。采用摩擦实验机开展不同温度下的线接触微动磨损实验,结合摩擦系数分析、三维形貌表征及微观分析,揭示温度对摩擦特性与损伤行为的调控机理。结果表明:随着温度升高,摩擦系数由20 ℃时的1.50降至750 ℃时的0.35,微动运行状态从混合滑移区向完全滑移区转变。磨损机制呈现显著温度依赖性:20 ℃时以粘着磨损为主,磨损体积最小为0.009 mm3;400 ℃时磨粒磨损加剧,磨损体积增至0.028 mm3;750 ℃时氧化形成的致密釉质第三体层显著抑制基体损伤,磨损体积降至0.004 mm3,750 ℃高温下氧化诱导的第三体润滑效应是降低摩擦系数与磨损率的关键因素。

       

      Abstract: To investigate the evolution rule of fretting wear behavior of nickel-based superalloys for aero-engine high-temperature components, the influence law and mechanism of temperature (20~750 ℃) on the fretting wear characteristics of DD6/GH738 friction pair, the typical material of turbine tenon joint structure, were systematically studied. Line contact fretting wear tests were carried out at different temperatures with a friction testing machine. In addition, friction coefficient analysis, three-dimensional morphology characterization, and microscopic analysis were conducted to reveal the effect mechanism of temperature on the friction characteristics and damage behavior. The results demonstrate that with the temperature rising, the friction coefficient decreases from 1.50 at 20 ℃ to 0.35 at 750 ℃, accompanied by a transition in fretting behavior from mixed slip to gross slip. The wear mechanism exhibits significant temperature dependence: adhesive wear is dominant at 20 ℃, with the minimal wear volume of 0.009 mm3; abrasive wear intensifies at 400 ℃, and the wear volume increases to 0.028 mm3; the dense enamel third-body layer due to oxidation at 750 ℃ significantly inhibits substrate damage, and the wear volume is reduced to 0.004 mm3. The third-body lubrication effect induced by oxidation at 750 ℃ is a key factor for reducing the friction coefficient and wear rate.

       

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