邹思仪,廖飞龙,郭斌,等. 基于阀门振动相位的可解释性钻井泵液力端异常检测方法[J]. 失效分析与预防,2025,20(6):474-484. doi: 10.3969/j.issn.1673-6214.2025.06.006
    引用本文: 邹思仪,廖飞龙,郭斌,等. 基于阀门振动相位的可解释性钻井泵液力端异常检测方法[J]. 失效分析与预防,2025,20(6):474-484. doi: 10.3969/j.issn.1673-6214.2025.06.006
    ZOU Siyi,LIAO Feilong,GUO Bin,et al. An interpretable anomaly detection method based on valve vibration phase for fluid end of drilling pumps[J]. Failure analysis and prevention,2025,20(6):474-484. doi: 10.3969/j.issn.1673-6214.2025.06.006
    Citation: ZOU Siyi,LIAO Feilong,GUO Bin,et al. An interpretable anomaly detection method based on valve vibration phase for fluid end of drilling pumps[J]. Failure analysis and prevention,2025,20(6):474-484. doi: 10.3969/j.issn.1673-6214.2025.06.006

    基于阀门振动相位的可解释性钻井泵液力端异常检测方法

    An Interpretable Anomaly Detection Method Based on Valve Vibration Phase for Fluid End of Drilling Pumps

    • 摘要: 针对三缸往复式钻井泵液力端在运行过程中可能出现的由阀门或活塞组件引发的异常问题,本文提出了一种基于阀门振动相位信息的异常检测方法。该方法利用液缸异常引起的阀门开合时机变化,结合阀门冲击相位特征,实现对液力端状态的精确识别,具有良好的物理可解释性与工程适用性。首先,对振动信号包络谱进行自相关分析,提取阀门冲击频率作为特征分离的依据;随后,采用同型多源混叠解耦算法分离各缸阀门的冲击序列;最后,通过两两互相关计算获取缸间冲击信号的时间延迟,构建相对相位特征,并与理论相位差对比实现异常识别与故障缸定位。该方法在钻井泵平台上进行实验验证,结果表明,其在液力端异常检测和故障定位方面具有良好的准确性与鲁棒性。研究结果为钻井泵关键部件的运行状态监测提供了一种简洁可靠的技术路径。

       

      Abstract: To address potential anomalies in the fluid end of three-cylinder reciprocating drilling pumps caused by faults in valve or piston components, this paper proposes an anomaly detection method based on valve vibration phase information. The method leverages changes in valve timing induced by fluid-end abnormalities, using the phase characteristics of valve impacts to identify the internal state of each cylinder. This approach offers strong physical interpretability and high engineering applicability. Specifically, the envelope spectrum of the vibration signal is first analyzed using autocorrelation to extract the valve impact frequency as a basis for feature separation. A homologous multi-source mixture decoupling algorithm is then employed to isolate the impact sequences of each cylinder’s valves. Finally, the time delay between inter-cylinder impact signals is determined via pairwise cross-correlation to construct relative phase features. These features are compared with theoretical phase differences to enable anomaly detection and faulty cylinder localization. The proposed method is experimentally validated on drilling pump platforms, and the results demonstrate its high accuracy and robustness in fluid-end anomaly detection and fault localization. This study provides a simple and reliable technical approach for monitoring the operational status of key components in drilling pumps.

       

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