孙国荣,贾美慧,万智龙,等. 棒材缺陷扇形扫描相位相干成像[J]. 失效分析与预防,2025,20(6):434-443. doi: 10.3969/j.issn.1673-6214.2025.06.002
    引用本文: 孙国荣,贾美慧,万智龙,等. 棒材缺陷扇形扫描相位相干成像[J]. 失效分析与预防,2025,20(6):434-443. doi: 10.3969/j.issn.1673-6214.2025.06.002
    SUN Guorong,JIA Meihui,WAN Zhilong,et al. Phase coherence imaging of bar defects by sector scanning[J]. Failure analysis and prevention,2025,20(6):434-443. doi: 10.3969/j.issn.1673-6214.2025.06.002
    Citation: SUN Guorong,JIA Meihui,WAN Zhilong,et al. Phase coherence imaging of bar defects by sector scanning[J]. Failure analysis and prevention,2025,20(6):434-443. doi: 10.3969/j.issn.1673-6214.2025.06.002

    棒材缺陷扇形扫描相位相干成像

    Phase Coherence Imaging of Bar Defects by Sector Scanning

    • 摘要: 随着科技发展与国家建设对棒材质量要求的不断提升,棒材的超声检测对成像质量与效率提出了更高需求。本文将相位相干成像(PCI)算法与超声相控阵扇形扫描相结合,对含有不同深度平底孔缺陷的ϕ90 mm棒材检测信号进行成像研究。结果表明:与传统全聚焦成像方法相比,扇形扫描成像具有更高的幅值,阵列性能指标与幅值水平相当,且成像时间更短。但两种方法均存在水层二次波与杂波干扰。经PCI算法处理后,扇形扫描图像的结构噪声显著降低,缺陷辨识度明显提升。其中,S-SCF算法的综合表现最优,信噪比最高提升约5 dB,并能有效抑制水层二次波与杂波干扰。未来将S-SCF算法集成于相控阵检测仪器中,可更好地适用于实际工程应用。

       

      Abstract: Advancements in science and technology, coupled with increasingly stringent national standards for bar quality, demand higher imaging quality and efficiency in ultrasonic testing. To address this need, this study integrates a phase coherence imaging (PCI) algorithm with ultrasonic phased array sector scanning for the inspection of a 90-mm diameter bar containing four flat-bottom holes of varying depths. Experimental results demonstrate that compared to the traditional total focusing method, sector scanning provides higher amplitude and equivalent array performance index levels, while significantly reducing imaging time. However, both techniques are susceptible to secondary wave and clutter interference from the water coupling layer. Application of the PCI algorithm substantially reduces structural noise of the fan-shaped scanning image, markedly improving defect identification. Among them, the S-SCF algorithm demonstrated the best overall performance, achieving a maximum signal-to-noise ratio improvement of approximately 5 dB and effectively suppressing secondary waves and clutter interference in the water layer. Integrating the S-SCF algorithm into phased array inspection instruments shows strong potential for enhancing practical engineering applications.

       

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