林启皓,李世伟,陈国清,等. 晶界类型对纯铜晶间腐蚀程度的影响[J]. 失效分析与预防,2025,20(6):427-433. doi: 10.3969/j.issn.1673-6214.2025.06.001
    引用本文: 林启皓,李世伟,陈国清,等. 晶界类型对纯铜晶间腐蚀程度的影响[J]. 失效分析与预防,2025,20(6):427-433. doi: 10.3969/j.issn.1673-6214.2025.06.001
    LIN Qihao,LI Shiwei,CHEN Guoqing,et al. Influence of grain boundary types on intergranular corrosion depth in copper[J]. Failure analysis and prevention,2025,20(6):427-433. doi: 10.3969/j.issn.1673-6214.2025.06.001
    Citation: LIN Qihao,LI Shiwei,CHEN Guoqing,et al. Influence of grain boundary types on intergranular corrosion depth in copper[J]. Failure analysis and prevention,2025,20(6):427-433. doi: 10.3969/j.issn.1673-6214.2025.06.001

    晶界类型对纯铜晶间腐蚀程度的影响

    Influence of Grain Boundary Types on Intergranular Corrosion Depth in Copper

    • 摘要: 晶间腐蚀作为铜及铜合金在海洋工程应用中面临的重要腐蚀形式之一,目前对其量化表征的研究仍显不足。本研究采用准原位观察法研究了纯铜在模拟海水环境中的晶间腐蚀行为。通过聚焦离子束技术制备大角度晶界(29°、40°及50°)和两种孪晶界(共格与非共格)的截面样品,并对晶间腐蚀程度进行定量分析。结果表明:大角度晶界在腐蚀过程中表现出优先腐蚀特征,其腐蚀深度与晶界能呈负相关性,50°晶界具有最高的晶界能,表现出最强的晶间腐蚀倾向,经5 d浸泡腐蚀后腐蚀深度达到7.7 μm。共格孪晶界因其高度有序的原子排列和极低的晶界能而具有优异的抗腐蚀性能,而非共格孪晶界由于偏离低能111晶面,则表现出明显的腐蚀倾向。此外,晶间腐蚀速率与晶界两侧晶面的原子排列密度存在直接关联。

       

      Abstract: Intergranular corrosion is a critical degradation mode for copper and copper alloys in marine engineering applications, yet it lacks sufficient quantitative characterization. This study investigates the intergranular corrosion behavior of pure copper in a simulated seawater environment using a quasi-in situ observation method. Cross-sectional samples containing high-angle grain boundaries (29°, 40°, and 50°) and two types of twin boundaries (coherent and incoherent) were prepared via focused ion beam (FIB) technology, followed by quantitative analysis of intergranular corrosion depth. The results indicate that high-angle grain boundaries exhibit preferential corrosion characteristics during the corrosion process, and the corrosion depth is negatively correlated with the grain boundary energy. The 50° grain boundary possesses the highest grain boundary energy and shows the strongest intergranular corrosion, reaching a depth of 7.7 μm after 5 days of immersion corrosion. Coherent twin boundaries exhibit superior corrosion resistance due to their highly ordered atomic structure and extremely low grain boundary energy. In contrast, incoherent twin boundaries show significant corrosion susceptibility owing to their deviation from the low-energy 111 crystallographic plane. Furthermore, the intergranular corrosion rate is directly correlated with the atomic packing density of the grain planes adjacent to the grain boundary.

       

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