段雪梅,张龙,张丽萍. 分子动力学模拟热时效对铝铁电磁脉冲焊接缺陷的影响[J]. 失效分析与预防,2025,20(5):348-354. doi: 10.3969/j.issn.1673-6214.2025.05.002
    引用本文: 段雪梅,张龙,张丽萍. 分子动力学模拟热时效对铝铁电磁脉冲焊接缺陷的影响[J]. 失效分析与预防,2025,20(5):348-354. doi: 10.3969/j.issn.1673-6214.2025.05.002
    DUAN Xuemei,ZHANG Long,ZHANG Liping. Molecular dynamics simulation of thermal aging effects on aluminum-iron electromagnetic pulse welding defects[J]. Failure analysis and prevention,2025,20(5):348-354. doi: 10.3969/j.issn.1673-6214.2025.05.002
    Citation: DUAN Xuemei,ZHANG Long,ZHANG Liping. Molecular dynamics simulation of thermal aging effects on aluminum-iron electromagnetic pulse welding defects[J]. Failure analysis and prevention,2025,20(5):348-354. doi: 10.3969/j.issn.1673-6214.2025.05.002

    分子动力学模拟热时效对铝铁电磁脉冲焊接缺陷的影响

    Molecular Dynamics Simulation of Thermal Aging Effects on Aluminum-Iron Electromagnetic Pulse Welding Defects

    • 摘要: 由于铝铁在熔点、热膨胀系数、晶体结构等物理化学性质上存在显著差异,焊接过程中易产生热应力集中并形成脆性金属间化合物,导致其焊接接头处易出现裂纹、孔洞等缺陷。热时效能够有效避免缺陷出现,但其对接头的可靠性影响有待进一步研究。本文以铝铁电磁脉冲焊接接头为研究对象,利用分子动力学方法,模拟焊后界面原子在不同温度(120、150、180、210 ℃)和不同热循环次数(0、5、10次)下的扩散行为,并分析热时效对界面缺陷生长和演化的影响。结果表明:在温度为150 ℃时,热时效最有利于铝铁电磁脉冲焊后界面缺陷的逐渐愈合;120 ℃时,由于原子扩散不充分,界面缺陷难以得到有效修复;当温度升高至180 ℃和210 ℃时,原子热运动加剧,界面缺陷不仅未得到愈合,反而出现更大的缺口。不同热循环次数的模拟表明:在150 ℃和210 ℃两种温度下,经过五次热循环后,其接头的力学性能最强。这是由于热循环能够促进界面原子扩散,从而改善接头的力学性能。

       

      Abstract: Due to the significant differences in physicochemical properties such as melting point, thermal expansion coefficient, and crystal structure between aluminum and iron-including, thermal stress concentration is prone to occur during the welding process and brittle intermetallic compounds are formed, which leads to defects such as cracks and holes at the welded joints. While thermal aging duration can mitigate such defects, its impact on the reliability of joints remains further study. By using the molecular dynamics method, the atomic diffusion behavior of iron-aluminum electromagnetic pulse welding joints at different temperatures (120, 150, 180, 210 ℃) and different thermal cycle times (0, 5, 10 times) is simulated, and and the influence of thermal aging on the growth and evolution of interface defects is analyzed. The results demonstrate that at a temperature of 150 ℃, thermal aging is most conducive to the gradual healing of interface defects after electromagnetic pulse welding of aluminum-iron. At 120 ℃, interface defects are difficult to be effectively repaired due to insufficient atomic diffusion. The elevated temperatures (to 180 ℃ and 210 ℃) intensify atomic thermal motion, leading to the interface defect not only failed to heal but also developed a larger gap. Thermal cycling experiments reveal that at both 150 ℃ and 210 ℃, the mechanical properties of the joints are the strongest after five thermal cycles. This is because thermal cycling can promote interfacial atomic diffusion, thereby improving the mechanical properties of the joints.

       

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