苏骐,马洪亮,宁海辉,等. 发动机附件传动齿轮磨损分析[J]. 失效分析与预防,2025,20(4):330-334. doi: 10.3969/j.issn.1673-6214.2025.04.010
    引用本文: 苏骐,马洪亮,宁海辉,等. 发动机附件传动齿轮磨损分析[J]. 失效分析与预防,2025,20(4):330-334. doi: 10.3969/j.issn.1673-6214.2025.04.010
    SU Qi,MA Hongliang,NING Haihui,et al. Wear analysis of accessory transfer gear for engine[J]. Failure analysis and prevention,2025,20(4):330-334. doi: 10.3969/j.issn.1673-6214.2025.04.010
    Citation: SU Qi,MA Hongliang,NING Haihui,et al. Wear analysis of accessory transfer gear for engine[J]. Failure analysis and prevention,2025,20(4):330-334. doi: 10.3969/j.issn.1673-6214.2025.04.010

    发动机附件传动齿轮磨损分析

    Wear Analysis of Accessory Transfer Gear for Engine

    • 摘要: 发动机附件传动齿轮箱在进行考核试验过程中,其中心齿轮齿面出现磨损台阶。通过宏观与微观观察、金相组织分析、齿面硬度检查等方法,对齿面磨损原因与机理进行分析。结果表明:中心齿轮齿面发生过快磨损的主要原因是相配件齿面磷化结晶粗大造成的齿面粗糙度不合格。齿面粗糙度大,相配齿面的有效接触面积减少,应力加大,在硬度相对较软的中心齿轮齿面上产生磨损。同时,相配件齿顶、齿端圆角半径不合格也对磨损起一定的促进作用。通过提出缩短相配件的磷化时间,优化氮化工艺,氮化后增加表面光整加工,规范齿顶、齿端倒圆的改进措施,该附件齿轮箱通过考核考验。

       

      Abstract: During the test of an engine accessory transfer gear box (ATGB), worn steps were observed on the tooth surface of the center-gear. In the present work, the causes and mechanisms of tooth surface wear were analyzed through macroscopic and microscopic observations, metallographic analysis, and hardness testing. The results show that the main cause of the rapid wear of center-gear tooth surface is the unqualified tooth surface roughness of the accessory gear, which resulted from coarse phosphide crystallization. The larger tooth surface roughness reduces the effective contact area of the mating tooth surfaces, increasing stress and thus leading to wear of the center-gear tooth surface with the relatively lower hardness. In addition, the unqualified fillet radius of the tooth top and tooth end of the accessory gear further accelerated the wear process. By shortening the phosphating time of the accessory gear, optimizing the nitriding process, adding surface finishing after nitriding, and improving the fillet radius at the tooth top and tooth end, the ATGB successfully passed the test.

       

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