游岚杰,沈达鹏,王嘉旸,等. 基于ANSYS与正交试验的液压钳口优化设计[J]. 失效分析与预防,2025,20(4):325-329,340. doi: 10.3969/j.issn.1673-6214.2025.04.009
    引用本文: 游岚杰,沈达鹏,王嘉旸,等. 基于ANSYS与正交试验的液压钳口优化设计[J]. 失效分析与预防,2025,20(4):325-329,340. doi: 10.3969/j.issn.1673-6214.2025.04.009
    YOU Lanjie,SHEN Dapeng,WANG Jiayang,et al. Optimization design of hydraulic jaws based on ANSYS and orthogonal test[J]. Failure analysis and prevention,2025,20(4):325-329,340. doi: 10.3969/j.issn.1673-6214.2025.04.009
    Citation: YOU Lanjie,SHEN Dapeng,WANG Jiayang,et al. Optimization design of hydraulic jaws based on ANSYS and orthogonal test[J]. Failure analysis and prevention,2025,20(4):325-329,340. doi: 10.3969/j.issn.1673-6214.2025.04.009

    基于ANSYS与正交试验的液压钳口优化设计

    Optimization Design of Hydraulic Jaws Based on ANSYS and Orthogonal Test

    • 摘要: 液压夹具常被作为拉伸试验用夹具,其钳口优化设计的系统性研究较少。本文基于ANSYS建立液压楔形夹具的钳口有限元分析模型,根据实际工况设定边界条件并进行有限元分析。对液压钳口各种尺寸进行参数化建模后再进行正交试验,通过相关性分析筛选出与目标相关性较大的参数值。结果表明:液压楔形夹具钳口参数化建模并分析得到敏感性较大的变量为油腔壁厚、钳口下端开口宽度、楔形面深度、两楔形面角度。利用正交试验与极差分析对筛选变量进行优选,最后确定液压钳口的最终优化方案并进行仿真校核,在轻量20.29%的同时,整体刚度提高12.92%,定向(x轴)刚度提高10.82%。

       

      Abstract: Hydraulic fixtures are commonly used as fixtures for tensile testing, but there is a slight lack of systematic research on the optimization design of their jaws. In this paper, a finite element analysis model for the jaws of hydraulic wedge-shaped fixtures was established based on ANSYS. Based on actual working conditions, boundary conditions were set for finite element analysis and calculation. After parametric modeling of various sizes of hydraulic jaws, orthogonal experiments were conducted to select parameter values that are highly correlated with the target through correlation analysis. The results show that, according to the parametric modeling and analysis of the jaws in hydraulic wedge-shaped fixtures, the variables with greater sensitivity are the wall thickness of the oil cavity, the opening width of the lower end of the jaw, the depth of the wedge surface, and the angle between the two wedge surfaces. Orthogonal test and range analysis were used to optimize the filtered variables, and then according to the orthogonal test results, the final optimization scheme for hydraulic jaws was determined and simulation check was carried out. Finally, the weight is reduced by 20.29%, the overall stiffness increases by 12.92%, and the directional stiffness (x-axis) increases by 10.82%.

       

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