林智根,刘文光,黄政. 横向振动下螺栓连接松动的失效行为[J]. 失效分析与预防,2025,20(4):267-274. doi: 10.3969/j.issn.1673-6214.2025.04.002
    引用本文: 林智根,刘文光,黄政. 横向振动下螺栓连接松动的失效行为[J]. 失效分析与预防,2025,20(4):267-274. doi: 10.3969/j.issn.1673-6214.2025.04.002
    LIN Zhigen,LIU Wenguang,HUANG Zheng. Loosening failure behavior of bolt connection under transverse vibration[J]. Failure analysis and prevention,2025,20(4):267-274. doi: 10.3969/j.issn.1673-6214.2025.04.002
    Citation: LIN Zhigen,LIU Wenguang,HUANG Zheng. Loosening failure behavior of bolt connection under transverse vibration[J]. Failure analysis and prevention,2025,20(4):267-274. doi: 10.3969/j.issn.1673-6214.2025.04.002

    横向振动下螺栓连接松动的失效行为

    Loosening Failure Behavior of Bolt Connection Under Transverse Vibration

    • 摘要: 针对横向振动下螺栓连接松动失效行为,本研究设计了位移加载横向振动试验系统,通过单螺栓连接结构开展不同工况下的螺栓连接松动失效试验,分析松动过程中预紧力的变化与松动失效前后螺纹牙表面的磨损情况,并建立与试验一致的螺栓连接结构有限元模型,结合仿真结果探究横向振动下螺纹副表面滑移和承载面的应力分布情况,揭示螺栓连接松动的失效原因。结果表明:螺栓松动过程可分为线性松动、快速松动及完全松动3个阶段,螺栓振幅由0.8 mm减小至0.5 mm,松动速率减小约71%;初始预紧力分别由8 kN增加至12 kN、12 kN增加至16 kN,松动速率减小约34%;螺距由1.5 mm减小至1.25 mm,松动速率减小约41%。在横向振动作用下,螺纹牙会产生交变弯曲载荷,使螺纹牙顶棱角磨损严重,且螺纹面磨损不均匀;横向振动致使螺纹面滑移,破坏螺栓与螺母间自锁状态,产生松动扭矩;横向振动下螺栓承压面与下板接触面比螺母承压面与上板接触面更加不稳定,致使螺栓比螺母更易发生松动。

       

      Abstract: Based on the loosening failure behavior of bolt connections under transverse vibration, a displacement loading transverse vibration test system was designed. By exploring single-bolted joint structures, loosening failure tests of bolt connection under different working conditions were conducted. This study investigated the change in preload during loosening process and the wear on the thread tooth surface before and after failure. A finite element model of the bolt connection structure consistent with the test piece was established. Based on the simulation results, the pair surface slippage and bearing surface stress distribution of thread under transverse vibration were analyzed, and the reasons for the bolt connection’s loosening failure were revealed. The results indicate that the bolt loosening process can be roughly divided into three stages: linear loosening, rapid loosening, and complete loosening. When the vibration amplitude was reduced from 0.8 mm to 0.5 mm, the loosening rate decreased by approximately 71%. When the initial preload was increased from 8 kN to 12 kN or from 12 kN to 16 kN, the loosening rate decreased by about 34%. When the thread pitch was minimized from 1.5 mm to 1.25 mm, the loosening rate reduced by about 41%. Under the transverse vibration, alternating bending load can be produced in the thread tooth, which causes serious wear on the edges and corners of the tip thread, as well as uneven wear across the thread surface. Furthermore, slippage occurs on the thread surface due to the transverse vibration, which disrupts the self-locking state between the bolt and the nut, and producing loose torque. Under transverse vibration, the bearing surface between bolt head and lower plate was more unstable compared to the bearing surface between the nut and upper plate. Consequently, the bolt tends to loosen more readily than the nut.

       

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