田庚方,张峻凡,王龙,等. 中子残余应力表征无应力基准试样制备与测试方法[J]. 失效分析与预防,2025,20(3):235-240,256. doi: 10.3969/j.issn.1673-6214.2025.03.009
    引用本文: 田庚方,张峻凡,王龙,等. 中子残余应力表征无应力基准试样制备与测试方法[J]. 失效分析与预防,2025,20(3):235-240,256. doi: 10.3969/j.issn.1673-6214.2025.03.009
    TIAN Gengfang,ZHANG Junfan,WANG Long,et al. Preparation and testing of stress-free reference sample for neutron residual stress characterization[J]. Failure analysis and prevention,2025,20(3):235-240,256. doi: 10.3969/j.issn.1673-6214.2025.03.009
    Citation: TIAN Gengfang,ZHANG Junfan,WANG Long,et al. Preparation and testing of stress-free reference sample for neutron residual stress characterization[J]. Failure analysis and prevention,2025,20(3):235-240,256. doi: 10.3969/j.issn.1673-6214.2025.03.009

    中子残余应力表征无应力基准试样制备与测试方法

    Preparation and Testing of Stress-free Reference Sample for Neutron Residual Stress Characterization

    • 摘要: 中子衍射技术基于测试样品相比于无应力基准试样的晶面间距变化测试残余应力。无应力基准是中子残余应力表征的重要内容,其制备和测试直接影响残余应力的准确度和误差水平。通过中子残余应力实验案例,系统介绍无应力基准的制备与测试方法,阐述粉末样、立方块样、梳子样、平面应力假定和薄片样作为无应力基准的适用条件、计算方法以及其优缺点。无应力基准作为中子残余应力表征的关键因素,其准确性对残余应力的测试结果具有决定性影响。在制备无应力基准时,必须考虑样品的成分变化、制备工艺和尺寸,以确保测试方法的合理性。这为制备无应力基准试样并准确获得工程构件的深部三维残余应力提供理论依据与实验指导。

       

      Abstract: The neutron diffraction technique tests residual stress by comparing the crystalline lattice spacing of the test sample with that of a stress-free reference sample. Consequently, the stress-free reference is an important part of neutron residual stress characterization, and its preparation and testing directly affect the accuracy and error of obtained residual stress. In the present work, the preparation and testing methods of stress-free reference samples were systematically introduced based on neutron residual stress experiment cases. As stress-free reference, the applicable conditions, calculation methods, advantages and disadvantages of powder samples, cube samples, comb samples, plane stress assumption and slice samples were illustrated in details. The stress-free reference is an important part of neutron residual stress characterization, and its accuracy directly affects the test results of residual stress. It is necessary to select a reasonable stress-free reference preparation and testing method based on the composition, process, and size of the sample. This work provides both theoretical guidance and practical instructions for users aiming to prepare the stress-free reference samples and precisely test the deep three-dimensional residual stress in engineering components.

       

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