徐志远,金俊奇,唐宇科,等. P91钢前期蠕变状态磁巴克豪森噪声检测[J]. 失效分析与预防,2025,20(3):191-198. doi: 10.3969/j.issn.1673-6214.2025.03.004
    引用本文: 徐志远,金俊奇,唐宇科,等. P91钢前期蠕变状态磁巴克豪森噪声检测[J]. 失效分析与预防,2025,20(3):191-198. doi: 10.3969/j.issn.1673-6214.2025.03.004
    XU Zhiyuan,JIN Junqi,TANG Yuke,et al. Magnetic Barkhausen noise testing of incipient creep state of P91 steel[J]. Failure analysis and prevention,2025,20(3):191-198. doi: 10.3969/j.issn.1673-6214.2025.03.004
    Citation: XU Zhiyuan,JIN Junqi,TANG Yuke,et al. Magnetic Barkhausen noise testing of incipient creep state of P91 steel[J]. Failure analysis and prevention,2025,20(3):191-198. doi: 10.3969/j.issn.1673-6214.2025.03.004

    P91钢前期蠕变状态磁巴克豪森噪声检测

    Magnetic Barkhausen Noise Testing of Incipient Creep State of P91 Steel

    • 摘要: 长期服役于高温环境下的P91钢制承压构件容易产生蠕变损伤,威胁火电机组的安全运行。蠕变前期产生的微观组织变化及小尺寸蠕变孔洞,常用超声检测方法由于灵敏度较低无法精确检测。本文利用P91钢的铁磁性及磁巴克豪森噪声对微观组织变化敏感的特性,提出基于磁巴克豪森噪声的P91钢前期蠕变状态的无损检测方法。通过600 ℃/110 MPa加速蠕变试验测定P91钢蠕变寿命,在40%蠕变寿命内制备不同蠕变时长试件,分析其微观组织。开展P91钢磁巴克豪森噪声检测实验,研究磁巴克豪森噪声信号特征与蠕变时长的变化规律。结果表明,随着蠕变时长的增加,磁巴克豪森噪声信号均方根值、峰峰值、包络线峰值、振铃数等特征均先减小再增加,然后趋于平缓,符合三次函数变化关系,且与P91钢微观组织演变过程相对应。综合考虑灵敏度、鲁棒性和线性度,均方根值是评估P91钢前期蠕变状态的最佳特征。

       

      Abstract: Pressure-bearing components made of P91 steel are subjected to prolonged exposure to high-temperature service environments, making them prone to creep damage, which poses significant risks to the safe operation of coal-fired power units. Conventional ultrasonic testing exhibits low sensitivity in detecting incipient creep damage due to the micro- or sub-millimeter scale of microstructural variations and voids. Leveraging the ferromagnetic properties of P91 steel and the high sensitivity of magnetic Barkhausen noise (MBN) to microstructural changes, this study proposes a nondestructive testing method based on MBN for assessing incipient creep damage in P91 steel. Creep tests at 600 ℃/110 MPa established the material’s creep life. Specimens subjected to creep exposure under 40% of total life were prepared, with microstructural evolution characterized via metallographic analysis. The results indicate that key figure features (RMS value, peak-to-peak amplitude, envelope peak value, and ringing count) decreased, then increased, and ultimately stabilized with creep time. This behavior conforms to an empirically fitted cubic relationship and directly correlates with P91’s microstructural degradation process. Comprehensice evolution demonstrates that RMS value provides optimal sensitivity, robustness and linearity for assessing P91 steel’s early creep state.

       

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