范荣辉,张华,王书明,等. 牵引变压器导电杆失效分析[J]. 失效分析与预防,2025,20(2):153-159. doi: 10.3969/j.issn.1673-6214.2025.02.011
    引用本文: 范荣辉,张华,王书明,等. 牵引变压器导电杆失效分析[J]. 失效分析与预防,2025,20(2):153-159. doi: 10.3969/j.issn.1673-6214.2025.02.011
    FAN Ronghui,ZHANG Hua,WANG Shuming,et al. Failure analysis of conductive rod in traction transformer[J]. Failure analysis and prevention,2025,20(2):153-159. doi: 10.3969/j.issn.1673-6214.2025.02.011
    Citation: FAN Ronghui,ZHANG Hua,WANG Shuming,et al. Failure analysis of conductive rod in traction transformer[J]. Failure analysis and prevention,2025,20(2):153-159. doi: 10.3969/j.issn.1673-6214.2025.02.011

    牵引变压器导电杆失效分析

    Failure Analysis of Conductive Rod in Traction Transformer

    • 摘要: 针对机车用牵引变压器中断裂的导电杆部件,分析其化学成分、微观组织、断口和力学性能等指标参数,明确失效原因。结果表明:材料化学成分、抗拉强度满足技术要求,但其室温延伸率低,仅为7.5%,为同批次未失效件的1/3;材料晶粒粗大,达到3级,而同批次未失效导电杆晶粒为9级;120 ℃/180 MPa高温持久试验中,失效导电杆样件仅保持42.8 h即发生断裂,这表明其高温持久性能差,且其断口与失效件相同,均为脆性沿晶开裂形态。由此推断,导电杆失效主要过程是工况环境温升,导电杆开裂,并发生击穿放电,而放电引起的瞬时高温造成高压油挥发,触发报警。导电杆的高温蠕变是断裂的直接原因,而原始晶粒粗大是导致抗蠕变性能变差并引发此次失效的根本原因。

       

      Abstract: Aimed at the fracture failure of the conductive rod in a locomotive traction transformer, chemical composition analysis, microstructure examination, fracture observation and mechanical properties testing were carried out to identify the failure cause. The results show that the chemical composition and tensile strength of the failed conductive rod meet the requirements, but the room-temperature elongation is only 7.5%, approximately one-third of that of a non-failed conductive rod from the same batch. Additionally, the grain size of the failed conductive rod is larger, up to level 3, while that of a non-failed conductive rod from the same batch is level 9. In the high-temperature endurance test conducted under conditions of 120 ℃ and 180 MPa, the sample of failed conductive rod fractured after only 42.8 hours of holding, and the fracture nearly has the same features as the original fracture, both presenting intergranular cracking features. Therefore, it can be deduced that the main failure process of the conductive rod is that with the temperature rising at the working conditions, the conductive rod cracked and disruptive discharge took place. The instantaneous high temperature caused by discharge led to the volatilization of high-pressure oil, triggering the alarm. High-temperature creep is the direct cause of the fracture of the conductive rod, and the coarse original grains are the root cause of the poor creep resistance and the failure.

       

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