于吉锴,邓沛洲. 氧化环境下DD6−热障涂层系统微观组织演化及元素扩散行为[J]. 失效分析与预防,2025,20(2):83-89. doi: 10.3969/j.issn.1673-6214.2025.02.001
    引用本文: 于吉锴,邓沛洲. 氧化环境下DD6−热障涂层系统微观组织演化及元素扩散行为[J]. 失效分析与预防,2025,20(2):83-89. doi: 10.3969/j.issn.1673-6214.2025.02.001
    YU Jikai,DENG Peizhou. Microstructure evolution and element diffusion behavior of DD6 - thermal barrier coating system in oxidation environment[J]. Failure analysis and prevention,2025,20(2):83-89. doi: 10.3969/j.issn.1673-6214.2025.02.001
    Citation: YU Jikai,DENG Peizhou. Microstructure evolution and element diffusion behavior of DD6 - thermal barrier coating system in oxidation environment[J]. Failure analysis and prevention,2025,20(2):83-89. doi: 10.3969/j.issn.1673-6214.2025.02.001

    氧化环境下DD6−热障涂层系统微观组织演化及元素扩散行为

    Microstructure Evolution and Element Diffusion Behavior of DD6 - Thermal Barrier Coating System in Oxidation Environment

    • 摘要: 采用真空电弧镀技术在DD6镍基单晶高温合金基体上沉积NiCoCrAlYHf金属粘结层,热处理后采用电子束物理气相沉积技术在粘结层上沉积YSZ陶瓷层,制备DD6−热障涂层系统。开展1050 ℃下DD6−热障涂层系统的高温氧化实验,研究氧化环境下该系统的微观组织形貌演化规律和元素扩散行为。结果表明,热生长氧化物层厚度随氧化时长的增加而逐渐增厚,生长趋势满足抛物线规律,在1050 ℃高温环境下其氧化速率常数为0.26 μm−2·h−1。在氧化过程中,由于热生长氧化物的生长使得粘结层中的Al元素向外扩散,导致金属粘结层中出现Al贫瘠区,且厚度与氧化时长呈正比例关系。由于粘结层与单晶基体元素差异的变化,单晶基体也出现Al贫瘠区和γʹ相贫瘠区,两者的厚度均随氧化时长的增加而增加。

       

      Abstract: A NiCoCrAlYHf metallic bond coat was deposited on a DD6 nickel-based single crystal superalloy substrate using vacuum arc deposition technology. After heat treatment, a YSZ ceramic layer was deposited on the bond coat by employing electron-beam physical vapor deposition technology for preparing a DD6 - thermal barrier coating system. High-temperature oxidation experiments were conducted on the DD6 - thermal barrier coating system at 1050 ℃ to study the microstructural evolution and element diffusion behavior of the system during oxidation. The results reveal that the thermally grown oxide layer is thickened gradually as the oxidation proceeds, following a parabolic growth law. The oxidation rate constant at 1050 ℃ is 0.26 μm−2·h−1. During the oxidation process, the growth of the thermally grown oxide drives the upward diffusion of Al in the bond coat, resulting in the formation of an Al-depleted zone in the metallic bond coat. The thickness of this zone is proportional to the oxidation time. Due to the change in the elemental difference between the bond coat and the single-crystal substrate, Al-depleted zones and γʹ phase-depleted zones are formed in the single crystal substrate. Both zones expand in thickness with the increase of oxidation time. These findings can provide certain guidance for assessing damage and failure of the DD6 - thermal barrier coating system.

       

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