宋艳艳, 王泽民. 航空发动机SLM成型复杂零件微焦点CT检测[J]. 失效分析与预防, 2024, 19(6): 390-395. DOI: 10.3969/j.issn.1673-6214.2024.06.002
    引用本文: 宋艳艳, 王泽民. 航空发动机SLM成型复杂零件微焦点CT检测[J]. 失效分析与预防, 2024, 19(6): 390-395. DOI: 10.3969/j.issn.1673-6214.2024.06.002
    SONG Yanyan, WANG Zemin. Mirco-CT of Complex Parts Formed by Selective Laser Melting in Aeroengine Manufacturing[J]. Failure Analysis and Prevention, 2024, 19(6): 390-395. DOI: 10.3969/j.issn.1673-6214.2024.06.002
    Citation: SONG Yanyan, WANG Zemin. Mirco-CT of Complex Parts Formed by Selective Laser Melting in Aeroengine Manufacturing[J]. Failure Analysis and Prevention, 2024, 19(6): 390-395. DOI: 10.3969/j.issn.1673-6214.2024.06.002

    航空发动机SLM成型复杂零件微焦点CT检测

    Mirco-CT of Complex Parts Formed by Selective Laser Melting in Aeroengine Manufacturing

    • 摘要: 激光选区熔化(SLM)成型是航空发动机零件增材制造的关键技术。针对加工中热等静压工艺后出现的微小缺陷检测问题,提出一种微焦点CT方法。在分析SLM成型复杂零件常见缺陷形状和位置的基础上,制作了人工缺陷的对比样件,经断层扫描试验得到对比样件的CT检测最佳工艺参数;以包含自然缺陷的SLM成型的复杂结构燃油喷嘴为检测对象,采用最佳检测参数对其进行微焦点CT缺陷检测实验。结果表明:采用与样件相同的检测工艺参数可清晰显示孔隙类和点状孔洞类缺陷,检出孔洞类缺陷的最小尺寸为95 μm,满足100 μm缺陷检出的工艺灵敏度,为提升产品质量提供了新的检测方法。

       

      Abstract: Laser selective melting (SLM) serves as a pivotal technology in the additive manufacturing of aero-engine components. To address the issue of micro-defects, a micro-CT detection method is proposed. A complex-structured fuel nozzle is used as the research subject. Firstly, comparative samples with artificial defects are manufactured. The optimal parameters for CT detection are obtained through tomography experiments. Afterwards, taking the fuel nozzle characterizaed with natural defects, SLM-shaping, and complexed construction as target, detection on micro-focus CT defects was conducted using the optimal dectection parameters that have been achieved. The results indicated that pore-like and point porosity defects can be clearly displayed using the same parameters as those for the sample. The minimum detectable size of defects is 95 μm, and the process sensitivity requirement for detecting 100 μm defects is fulfilled. The proposed method provides a new technological approach for improving product quality.

       

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