安奎远, 杨宝林, 余志勇, 胡博. 轴承裂纹缺陷磁检测技术试验研究[J]. 失效分析与预防, 2024, 19(4): 273-278. DOI: 10.3969/j.issn.1673-6214.2024.04.007
    引用本文: 安奎远, 杨宝林, 余志勇, 胡博. 轴承裂纹缺陷磁检测技术试验研究[J]. 失效分析与预防, 2024, 19(4): 273-278. DOI: 10.3969/j.issn.1673-6214.2024.04.007
    AN Kui-yuan, YANG Bao-lin, YU Zhi-yong, HU Bo. Experimental Study on Magnetic Detection Technology for Bearing Crack Defects[J]. Failure Analysis and Prevention, 2024, 19(4): 273-278. DOI: 10.3969/j.issn.1673-6214.2024.04.007
    Citation: AN Kui-yuan, YANG Bao-lin, YU Zhi-yong, HU Bo. Experimental Study on Magnetic Detection Technology for Bearing Crack Defects[J]. Failure Analysis and Prevention, 2024, 19(4): 273-278. DOI: 10.3969/j.issn.1673-6214.2024.04.007

    轴承裂纹缺陷磁检测技术试验研究

    Experimental Study on Magnetic Detection Technology for Bearing Crack Defects

    • 摘要: 轴承是装备制造业中的关键零部件,其质量直接决定相关设备与产品的安全和可靠性。本文提出一种磁检测技术,用于实现轴承裂纹缺陷的无损检测。通过外加交变磁场激励在轴承表面产生感应磁场信号,调整激励强度优化检测效果,并设计贴合的激励装置来适应被检试件表面。采用自主研发的磁检测设备,对不同尺寸的人工刻槽缺陷和自然裂纹缺陷开展试验研究,量化分析采集的磁感应强度信号。结果表明,磁感应强度异常信号的峰峰值与缺陷深度呈正相关,与缺陷宽度呈负相关,即缺陷的深宽比越大,异常信号的峰峰值越大,反之则越小。通过对缺陷深宽比和异常信号峰峰值的线性拟合,可以实现缺陷的量化分析。该磁检测技术用于轴承裂纹的快速检测具有较高的可靠性和有效性。

       

      Abstract: Bearings are crucial components in the equipment manufacturing industry, as their quality directly determines the safety and reliability of related equipment and products. This work proposes a magnetic testing technique for non-destructive testing of bearing crack defects. The methods involves applying an alternating magnetic field excitation to generate an induced magnetic field signal on the bearing surface, adjusting the excitation intensity to optimize the detection effect, and designing a fitting excitation device to adapt to the specimen surface. An independently self-developed magnetic testing equipment was used to conduct the research on artificial groove defects and natural crack defects of varying sizes, and quantitatively analyze the collected magnetic induction intensity signals. The results show a positive correlation between the peak-to-peak value of the magnetic induction intensity anomaly signal between the defect depth , and a negative correlation with the defect width . Namely, the higher the depth-to-width ratio of the defect, the greater the peak-to-peak value of the anomaly signal, and vice versa. Quantitative analysis of defects can be achieved through linear fitting of aspect ratio and peak to peak values of abnormal signals. This magnetic detection technology is used for rapid detection of bearing cracks and has high reliability and effectiveness.

       

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