姚良, 徐浩杰, 陈亮, 刘丽. 重沸器不锈钢筒节泄露原因分析[J]. 失效分析与预防, 2024, 19(1): 68-72. DOI: 10.3969/j.issn.1673-6214.2024.01.011
    引用本文: 姚良, 徐浩杰, 陈亮, 刘丽. 重沸器不锈钢筒节泄露原因分析[J]. 失效分析与预防, 2024, 19(1): 68-72. DOI: 10.3969/j.issn.1673-6214.2024.01.011
    YAO Liang, XU Hao-jie, CHEN Liang, LIU Li. Analysis of Leakage Causes of Stainless Steel Shell in Reboiler[J]. Failure Analysis and Prevention, 2024, 19(1): 68-72. DOI: 10.3969/j.issn.1673-6214.2024.01.011
    Citation: YAO Liang, XU Hao-jie, CHEN Liang, LIU Li. Analysis of Leakage Causes of Stainless Steel Shell in Reboiler[J]. Failure Analysis and Prevention, 2024, 19(1): 68-72. DOI: 10.3969/j.issn.1673-6214.2024.01.011

    重沸器不锈钢筒节泄露原因分析

    Analysis of Leakage Causes of Stainless Steel Shell in Reboiler

    • 摘要: 一台重沸器在使用过程中发现其筒节上有水渗漏到表面。该产品安装使用约1 a,渗漏位置在筒节2条焊缝中间的母材区域。重沸器的筒节和旁边管板材质为S30408不锈钢,整体由多个零部件焊接组装在一起。在渗漏区域分别采用宏观观察、成分分析、硬度检测、金相检验以及能谱分析等手段,对其泄露原因进行分析。结果表明:重沸器泄露是由于筒节存在裂纹;筒节内表面的裂纹为应力腐蚀裂纹,产生原因主要是重沸器壳程内水介质的蒸发或溅射,引起壳程上部小半圆空间表面局部Cl浓度增高,该区域在焊接残余应力共同作用下形成应力腐蚀裂纹。

       

      Abstract: The water leakage was found on the shell ring surface of the reboiler during use. The reboiler has been installed and used for about one year. The leakage was located in the base metal area between the two welds on the shell ring. The shell ring and adjacent tube plate of the reboiler were both made of S30408 stainless steel, and the whole part was assembled by welding multiple components together. The macroscopic observations, component analyses, hardness tests, metallographic examinations, and energy-dispersive X-ray spectroscope analyses were conducted in the leakage area to find the fatigue cause. The results show that the leakage of the reboiler was caused by the corrosion cracks on the inner surface of the shell ring. The main reason for the cracks was the evaporation or splashing of water medium in the shell side of the reboiler, which caused the increase of the local surface Cl concentration in the small semi-circular area in the upper part of the shell side. Thus, the stress corrosion cracks formed under the action of the welding residual stress,.

       

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