李喆仁, 刘志亮, 廖飞龙, 王文权, 高原, 万夫, 莫巍. 往复式钻井泵的阀门故障诊断方法[J]. 失效分析与预防, 2024, 19(1): 13-19, 67. DOI: 10.3969/j.issn.1673-6214.2024.01.003
    引用本文: 李喆仁, 刘志亮, 廖飞龙, 王文权, 高原, 万夫, 莫巍. 往复式钻井泵的阀门故障诊断方法[J]. 失效分析与预防, 2024, 19(1): 13-19, 67. DOI: 10.3969/j.issn.1673-6214.2024.01.003
    LI Zhe-Ren, LIU Zhi-Liang, LIAO Fei-Long, WANG Wen-Quan, GAO Yuan, WAN Fu, MO Wei. Method for Diagnosing Valve Failures in Reciprocating Drilling Pumps[J]. Failure Analysis and Prevention, 2024, 19(1): 13-19, 67. DOI: 10.3969/j.issn.1673-6214.2024.01.003
    Citation: LI Zhe-Ren, LIU Zhi-Liang, LIAO Fei-Long, WANG Wen-Quan, GAO Yuan, WAN Fu, MO Wei. Method for Diagnosing Valve Failures in Reciprocating Drilling Pumps[J]. Failure Analysis and Prevention, 2024, 19(1): 13-19, 67. DOI: 10.3969/j.issn.1673-6214.2024.01.003

    往复式钻井泵的阀门故障诊断方法

    Method for Diagnosing Valve Failures in Reciprocating Drilling Pumps

    • 摘要: 故障诊断对保障往复式钻井泵的安全运行具有重要工程意义。本文以一台钻井现场投入使用的卧式三缸单作用钻井泵为研究对象,设计实验以采集并分析液力端故障数据,通过观察频率成分,提出泵送倍频幅值指标。通过提取基础泵送频率以适应不同转速工况,采用阶比分析提取泵送倍频幅值,对比健康数据与故障数据以实现故障诊断,将诊断结果与均方根、峰值因子、裕度因子、峭度共4种统计指标进行对比。结果表明:使用实验数据,泵送倍频幅值指标的准确率在诊断凡尔体刺漏故障时为93.9%,在诊断弹簧衰减故障时为86.6%,优于4种对比指标,在往复式钻井泵在线故障诊断中具有较好潜力。

       

      Abstract: Fault diagnosis is paramount to ensure the safe operation of reciprocating drilling pumps. This study focuses on a horizontally positioned three-cylinder single-acting drilling pump utilized at a drilling site. Experimental designs were implemented to collect and analyze hydraulic-end fault data. A pump frequency harmonic amplitude indicator is introduced by analyzing frequency components. The pump frequency is extracted to adapt to varying conditions, and harmonic amplitudes are derived using octave analysis. Comparisons between normal and faulty data enable the fault diagnosis, and the results are contrasted with four statistical indicators including root mean square, crest factor, margin factor, and kurtosis. With the pump frequency harmonic amplitude indicator, the diagnostic accuracy for valve body puncture faults is 93.9%, and 86.6% for spring decay faults, demonstrating significant potential in online fault diagnosis for reciprocating drilling pumps.

       

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