陈璐, 刘静, 李琮, 蒋沁辰. 涡桨发动机涡轮叶片凹坑损伤分析[J]. 失效分析与预防, 2023, 18(5): 341-345. DOI: 10.3969/j.issn.1673-6214.2023.05.010
    引用本文: 陈璐, 刘静, 李琮, 蒋沁辰. 涡桨发动机涡轮叶片凹坑损伤分析[J]. 失效分析与预防, 2023, 18(5): 341-345. DOI: 10.3969/j.issn.1673-6214.2023.05.010
    CHEN Lu, LIU Jing, LI Cong, JIANG Qin-chen. Analysis of Pit Damage in Turbine Blades of Turboprop Engine[J]. Failure Analysis and Prevention, 2023, 18(5): 341-345. DOI: 10.3969/j.issn.1673-6214.2023.05.010
    Citation: CHEN Lu, LIU Jing, LI Cong, JIANG Qin-chen. Analysis of Pit Damage in Turbine Blades of Turboprop Engine[J]. Failure Analysis and Prevention, 2023, 18(5): 341-345. DOI: 10.3969/j.issn.1673-6214.2023.05.010

    涡桨发动机涡轮叶片凹坑损伤分析

    Analysis of Pit Damage in Turbine Blades of Turboprop Engine

    • 摘要: 涡桨发动机在延寿检查时发现第一、二、三级涡轮叶片有凹坑、擦伤痕迹。对损伤较严重的涡轮叶片进行外观检查、金相组织检查、能谱分析,确定涡轮叶片是受到铁基金属物撞击导致的擦伤。经发动机分解检查,其损伤原因是燃烧室机匣支板焊缝残存的焊瘤在发动机工作中掉落,掉落的焊瘤在高速气流的推动作用下击伤叶片。完善燃烧室焊接工艺并细化焊后零件的表面质量检查要求可有效控制此类问题。

       

      Abstract: During the life extension inspection of the turboprop engine, the first, second and third stage turbine blades were found to have pits and scratches. In this paper, the appearance inspection, metallographic structure inspection and energy spectrum analysis of the severely damaged turbine blades were carried out, and it was found that the turbine blades are scratched by the impact of iron-based metal objects. After disassembly and inspection of the engine, it was determined that the cause of the damage was that the residual weld bead of the support plate of the combustion chamber fell off during engine operation, and the dropped weld bead damaged the blade under the action of high-speed airflow. Improving the combustion chamber welding process and refining the surface quality inspection requirements of welded parts can effectively avoid such problems.

       

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