谢志诚, 邓晗, 陈璐, 李平平, 徐小辉. 含有激冷碳化物的球墨铸铁件的失效模式与预防[J]. 失效分析与预防, 2023, 18(4): 276-280. DOI: 10.3969/j.issn.1673-6214.2023.04.011
    引用本文: 谢志诚, 邓晗, 陈璐, 李平平, 徐小辉. 含有激冷碳化物的球墨铸铁件的失效模式与预防[J]. 失效分析与预防, 2023, 18(4): 276-280. DOI: 10.3969/j.issn.1673-6214.2023.04.011
    XIE Zhi-cheng, DENG Han, CHEN Lu, LI Ping-ping, XU Xiao-hui. Failure Modes and Preventive Measures of Ductile Iron Castings Containing Chilled Carbides[J]. Failure Analysis and Prevention, 2023, 18(4): 276-280. DOI: 10.3969/j.issn.1673-6214.2023.04.011
    Citation: XIE Zhi-cheng, DENG Han, CHEN Lu, LI Ping-ping, XU Xiao-hui. Failure Modes and Preventive Measures of Ductile Iron Castings Containing Chilled Carbides[J]. Failure Analysis and Prevention, 2023, 18(4): 276-280. DOI: 10.3969/j.issn.1673-6214.2023.04.011

    含有激冷碳化物的球墨铸铁件的失效模式与预防

    Failure Modes and Preventive Measures of Ductile Iron Castings Containing Chilled Carbides

    • 摘要: 针对球墨铸铁件断裂问题,采用扫描电镜和金相显微镜分别进行断口形貌分析和金相组织检测,发现铸件中存在大量定向分布的激冷碳化物。这些碳化物虽然提高材料的抗拉强度和屈服强度,但大幅降低铸件的塑性,从而引起铸件断裂。通过研究球墨铸铁基体组织中激冷碳化物的形成机理,发现热处理手段可消除激冷碳化物,且使珠光体含量提高并均匀分布在基体中,同步提升材料强度和塑性。采用两阶段高温石墨化退火可有效消除球墨铸铁件中的激冷碳化物,且对于珠光体−铁素体型球墨铸铁,通过精确控制冷却速率和出炉温度,能使材料基体中珠光体含量可控且均匀分布。

       

      Abstract: Aiming at the failure and fracture of a ductile iron part, SEM scanning electron microscope and metallographic microscope were used to analyze the fracture morphology and the metallographic structure respectively. The results show that there are a large number of directionally distributed chilled carbides in the casting, which improves the tensile strength and yield strength of the material, but the plasticity is greatly reduced, which is the main reason for its fracture failure. By studying the formation mechanism of chilled carbide in ductile iron matrix, heat treatment technology was adopted to eliminate chilled carbide and increase pearlite content and distribute it evenly in matrix, thus improving the strength and plasticity of the material. The experimental results show that the chilled carbides in ductile iron castings can be effectively eliminated by two-stage high temperature graphitization annealing. For pearlite-ferrite ductile iron, the pearlite content in the matrix can be controlled and distributed evenly by accurately controlling its cooling rate and tapping temperature.

       

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