陈学宽, 龙盛蓉, 杨琳瑜, 宋奕霖, 邹越豪, 李志农. 铜覆钢涡流检测探头优化设计与研究[J]. 失效分析与预防, 2023, 18(4): 228-232, 249. DOI: 10.3969/j.issn.1673-6214.2023.04.003
    引用本文: 陈学宽, 龙盛蓉, 杨琳瑜, 宋奕霖, 邹越豪, 李志农. 铜覆钢涡流检测探头优化设计与研究[J]. 失效分析与预防, 2023, 18(4): 228-232, 249. DOI: 10.3969/j.issn.1673-6214.2023.04.003
    CHEN Xue-kuan, LONG Sheng-rong, YANG Lin-yu, SONG Yi-lin, ZOU Yue-hao, LI Zhi-nong. Optimization Design and Research of Eddy Current Testing Detector for Copper-clad Steel[J]. Failure Analysis and Prevention, 2023, 18(4): 228-232, 249. DOI: 10.3969/j.issn.1673-6214.2023.04.003
    Citation: CHEN Xue-kuan, LONG Sheng-rong, YANG Lin-yu, SONG Yi-lin, ZOU Yue-hao, LI Zhi-nong. Optimization Design and Research of Eddy Current Testing Detector for Copper-clad Steel[J]. Failure Analysis and Prevention, 2023, 18(4): 228-232, 249. DOI: 10.3969/j.issn.1673-6214.2023.04.003

    铜覆钢涡流检测探头优化设计与研究

    Optimization Design and Research of Eddy Current Testing Detector for Copper-clad Steel

    • 摘要: 为了提高涡流检测技术对铜覆钢表面及近表面的检测灵敏度,针对探头与铜覆钢的同轴度状态、激励信号频率、探头线圈的匝数及宽度探头等变量对铜覆钢涡流检测过程造成的影响,从同轴度矫正和探头参数优化的角度对铜覆钢涡流检测探头进行设计。利用数值仿真技术从理论上确认探头与铜覆钢的同轴度对涡流检测效果的影响。设计制作直径可调铜覆钢专用检测探头,可检测出铜覆钢材料中深度为0.1 mm的近表面缺陷。采用正交实验方法研究不同因素对涡流检测探头的影响程度。结果表明,铜覆钢涡流检测探头激励频率为25~35 kHz时,探头对于铜覆钢缺陷的检测灵敏度最高。因此,通过改善探头结构、优化探头参数,可提高铜覆钢涡流检测灵敏度。

       

      Abstract: In order to improve the detection sensitivity of eddy current testing technology on the surface and near surface of copper clad steel, an eddy current testing probe of copper clad steel was designed from the perspective of coaxiality correction and probe parameter optimization, which will clarify the influence of variables on detection sensitivity, such as the coaxiality state of probe and copper clad steel, the frequency of excitation signal, the number of turns of probe coil, and the width of probe. With the numerical simulation technology, the influence of the coaxiality between the probe and the copper clad steel on eddy current detection was theoretically confirmed. Moreover, a special detection probe with adjustable diameter for copper clad steel was designed and manufactured, which can identify the near-surface defects with a depth of 0.1 mm in copper clad steel. The orthogonal experimental method was used to study the influence of different factors on the eddy current detection probe. It turns out that the probe has the highest detection sensitivity for copper clad steel defects when the excitation frequency of the eddy current detection probe ranges from 25 to 35 kHz. The research shows that the sensitivity of eddy current testing of copper clad steel can be improved by optimizing the probe structure and the probe parameters.

       

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