张婧. 汽水分离器封头失效原因分析[J]. 失效分析与预防, 2023, 18(3): 191-195. DOI: 10.3969/j.issn.1673-6214.2023.03.008
    引用本文: 张婧. 汽水分离器封头失效原因分析[J]. 失效分析与预防, 2023, 18(3): 191-195. DOI: 10.3969/j.issn.1673-6214.2023.03.008
    ZHANG Jing. Analysis of Failure Cause of Steam Water Separator Head[J]. Failure Analysis and Prevention, 2023, 18(3): 191-195. DOI: 10.3969/j.issn.1673-6214.2023.03.008
    Citation: ZHANG Jing. Analysis of Failure Cause of Steam Water Separator Head[J]. Failure Analysis and Prevention, 2023, 18(3): 191-195. DOI: 10.3969/j.issn.1673-6214.2023.03.008

    汽水分离器封头失效原因分析

    Analysis of Failure Cause of Steam Water Separator Head

    • 摘要: 高硫空压机外加鼓风再生吸附式干燥器的汽水分离器下封头在使用过程中突然断裂脱落。利用直读光谱仪、金相显微镜、扫描电子显微镜及能谱仪,综合分析失效件的断口宏观形貌、微观形貌、化学成分、显微组织及其腐蚀产物。结果表明:汽水分离器下封头的失效模式为冲刷腐蚀断裂;含硫化物、氯化物的汽水混合物介质高速冲刷封头,发生钝化−冲刷−电化学腐蚀−再钝化交替的冲蚀破坏过程;带状组织的存在导致封头具有各向异性,加剧冲刷腐蚀开裂。

       

      Abstract: The lower head of the steam water separator of the external blast regeneration adsorption dryer equipped on the high sulfur air compressor suddenly breaks and falls off during use. The macro morphology, chemical composition, microstructure, micro morphology and corrosion products of failure fracture were comprehensively analyzed by direct reading spectrometer, metallographic microscope, scanning electron microscope and energy dispersive spectrometer. The results show that the failure mode of the head was erosion corrosion fracture. When the steam water mixture containing sulfide and chloride washed the head at high speed, the alternating erosion failure process of passivation, fluid erosion, electrochemical corrosion and repassivation occured. Because of the existence of banded structure, the head has anisotropy, which intensifies erosion corrosion cracking.

       

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