吴轲源, 徐良清, 吴高路, 徐良乐, 吴高明, 斯庭智, 李孔斋. 压裂车液力端阀箱内孔开裂分析[J]. 失效分析与预防, 2022, 17(1): 58-62. DOI: 10.3969/j.issn.1673-6214.2022.01.011
    引用本文: 吴轲源, 徐良清, 吴高路, 徐良乐, 吴高明, 斯庭智, 李孔斋. 压裂车液力端阀箱内孔开裂分析[J]. 失效分析与预防, 2022, 17(1): 58-62. DOI: 10.3969/j.issn.1673-6214.2022.01.011
    WU Ke-yuan, XU Liang-qing, WU Gao-lu, XU Liang-le, WU Gao-ming, SI Ting-zhi, LI Kong-zhai. Cracking Analysis of Hole of Fracturing Pump Fluid End Valve Box[J]. Failure Analysis and Prevention, 2022, 17(1): 58-62. DOI: 10.3969/j.issn.1673-6214.2022.01.011
    Citation: WU Ke-yuan, XU Liang-qing, WU Gao-lu, XU Liang-le, WU Gao-ming, SI Ting-zhi, LI Kong-zhai. Cracking Analysis of Hole of Fracturing Pump Fluid End Valve Box[J]. Failure Analysis and Prevention, 2022, 17(1): 58-62. DOI: 10.3969/j.issn.1673-6214.2022.01.011

    压裂车液力端阀箱内孔开裂分析

    Cracking Analysis of Hole of Fracturing Pump Fluid End Valve Box

    • 摘要: 采用宏观观察、断口分析、成分与夹杂物检测、组织结构与晶粒度分析、裂纹扩展路径观察等手段,对油气开采压裂车液力端阀箱内孔裂纹产生的原因进行分析。结果表明:阀箱的化学成分符合标准规定,材料的洁净度高;试样组织为回火索氏体,奥氏体晶粒度为8.0~8.5级;裂纹萌生、扩展与阀箱的化学成分、组织结构无关,裂纹附近的基体上分布着约1 μm左右的小微孔;采用递减功率重熔和增加电渣锭头尾的切除率,阀箱油气田的工作寿命稳定在300 h以上,再未发生类似的失效事故。

       

      Abstract: The crack formation mechanism of hole of the 30CrNi3MoV fracturing pump fluid end valve box was investigated by macroscopic examination, fracture analysis, composition and inclusion examination, microstructure and crack propagation path observation. It was found that the chemical compositions meet requirements and the high cleanliness is confirmed for the valve box. The microstructure of valve box is tempered sorbite and grain size is ascertained to be No 8.0~8.5 grade. Crack initiation and propagation are independent of the compositions and microstructure of valve box. However, it was found that there are some micropores with a size of about 1 μm near the crack. The service life of valve box is stable at 300 h and the similar failure does not be occurred by decreasing power remelting and increasing removal rate of electroslag head and tail.

       

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