陈卫娜, 张增阳, 刘涛, 谷胜民, 李炎. 金属软管内壁黑斑分析[J]. 失效分析与预防, 2021, 16(6): 417-419. DOI: 10.3969/j.issn.1673-6214.2021.06.010
    引用本文: 陈卫娜, 张增阳, 刘涛, 谷胜民, 李炎. 金属软管内壁黑斑分析[J]. 失效分析与预防, 2021, 16(6): 417-419. DOI: 10.3969/j.issn.1673-6214.2021.06.010
    CHEN Wei-na, ZHANG Zeng-yang, LIU Tao, GU Sheng-min, LI Yan. Analysis of Black Spots at the Inner Face of Metal Collapsible Tube[J]. Failure Analysis and Prevention, 2021, 16(6): 417-419. DOI: 10.3969/j.issn.1673-6214.2021.06.010
    Citation: CHEN Wei-na, ZHANG Zeng-yang, LIU Tao, GU Sheng-min, LI Yan. Analysis of Black Spots at the Inner Face of Metal Collapsible Tube[J]. Failure Analysis and Prevention, 2021, 16(6): 417-419. DOI: 10.3969/j.issn.1673-6214.2021.06.010

    金属软管内壁黑斑分析

    Analysis of Black Spots at the Inner Face of Metal Collapsible Tube

    • 摘要: 对金属软管进行内部表面检查时,发现金属软管的波纹管部分内壁存在断续黑色斑迹。通过对波纹管内壁进行宏观及微观观察、能谱分析、红外光谱分析,结合金属软管的生产工艺过程进行综合分析,确定波纹管内壁黑斑产生的原因。结果表明:波纹管内壁的黑斑为厂家进行液压强度试验的试验台电泵用润滑油混入液压试验介质并附着于波纹管内壁,在试验结束后,附着于内壁的润滑油经过后续烘干工序的高温环境,形成黑色多余物;建议将液压强度试验台电泵与水箱分开放置,同时在生产工艺流程中液压强度试验后增加双向吹除,并在最后一道高温烘干工序前增加除油处理。

       

      Abstract: Metal collapsible tube were founded to have discontinuous black spots at the interface along the axie. Macro and micro observation on the interface of bellows, energy spectrum analysis and infrared spectrum analysis were used to analysis the causes of black spots. At the same time, the actual technological process of the metal collapsible tube was under consideration. The results show that the black spots came from the lubricant of electric pump in the strength test. The lubricant mixed into the water in the process of strength test, attached to the interface of bellows when the water flowed from the tube, and then reacted with the air in the high-temperature environment of drying. It is proposed that the electric pump and water tank of strength tester should be kept apart, add air blowing in both ways of tube after the strength test and oil removal before the last drying are also necessary.

       

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