Abstract:
In this work, maintaining the welding speed at 95 mm/min, effect of rotation speed on formation quality and tensile properties of friction stir welding dissimilar of Mg/Cu alloys joints was studied. The results show that, there are some flash on the weld surface and obvious tunnel channel defect on the bottom of the weld nugget zone when a low rotation speed of 750 r/min is applied. With increasing rotation speed to 950 r/min, the weld becomes smoother, the size of the weld mixed zone enlarges and the tunnel channel defect in the weld mixed zone disappears. The micro-structure of the weld mixed zone is comprised of broken copper-magnesium alloys and a small amount of Mg
2Cu intermetallic compound. Moreover, the tensile performance of the joint is the best with the average tensile strength high up to 81.7 MPa. However, continuously increasing the rotation speed to 1180 r/min, some small holes form on the bottom of the weld mixed zone, which is not conducive to the joint formation.