王佳优, 孙健. 含微桁架填充的航空框梁结构拓扑优化设计[J]. 失效分析与预防, 2021, 16(3): 184-190. DOI: 10.3969/j.issn.1673-6214.2021.03.006
    引用本文: 王佳优, 孙健. 含微桁架填充的航空框梁结构拓扑优化设计[J]. 失效分析与预防, 2021, 16(3): 184-190. DOI: 10.3969/j.issn.1673-6214.2021.03.006
    WANG Jia-you, SUN Jian. Topology Optimization Design of Aeronautical Frame-beam Structure With Micro-truss Filling[J]. Failure Analysis and Prevention, 2021, 16(3): 184-190. DOI: 10.3969/j.issn.1673-6214.2021.03.006
    Citation: WANG Jia-you, SUN Jian. Topology Optimization Design of Aeronautical Frame-beam Structure With Micro-truss Filling[J]. Failure Analysis and Prevention, 2021, 16(3): 184-190. DOI: 10.3969/j.issn.1673-6214.2021.03.006

    含微桁架填充的航空框梁结构拓扑优化设计

    Topology Optimization Design of Aeronautical Frame-beam Structure With Micro-truss Filling

    • 摘要: 微桁架材料具有承载能力强、轻量化程度高、可设计空间大等特点,是航空结构设计应用中极具潜力的一类新型材料。在典型结构件中填充微桁架材料是实现轻量化的重要途径,而强大的拓扑优化技术提供轻量化设计思路。以典型航空框梁结构为研究对象,提出含微桁架填充的结构拓扑优化设计方法。首先对原有设计方案进行性能评估,获得进一步拓扑优化的性能约束指标;其次,利用拓扑优化技术,在保持性能不变的条件下,在可能的设计空间内进行重新设计,获得初步的轻量化设计方案;最后,以轻量化设计方案为设计域,通过二次拓扑优化确定微桁架结构的填充位置,获得微桁架填充方案。最终的含微桁架填充的框梁结构设计方案,与初步的轻量化设计方案相比,结构质量降低8.6%;与原有方案相比,结构质量降低17.6%。该算例证明本优化设计方法的有效性,同时也证明在结构件中引入微桁架材料能够大幅度提高其轻量化程度。

       

      Abstract: Micro-truss material has the characteristics of strong load-bearing capacity, high light-weight degree and large design space. It’s a new kind of material with great potential in the application of aeronautical structure design. It’s an important way to design light-weight structures by filling micro-truss material, and the powerful topology optimization technology provides light-weight design ideas. In this paper, taking a typical aeronautical frame-beam structure as the research object, a structural topology optimization design method with micro-truss filling was proposed. Firstly, the mechanical performance of the original design was evaluated to obtain the performance constraint indexes for next topology optimization. Secondly, the frame-beam structure was redesigned in the design domain without sacrificing mechanical performance by topology optimization technology to obtain the initial light-weight model. Finally, taking the initial light-weight model as the research object, secondary topology optimization was used to obtain the final frame-beam model with micro-truss filling. Compared with the initial light-weight model, the weight of the final frame-beam model with micro-truss filling has reduced by 8.6%. Compared with the original model, the weight of the final model has reduced by 17.6%. This example has proved the effectiveness of the design method, and has also proved that the introduction of micro-truss material can greatly improve the light-weight degree.

       

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