孔德群. 汽车发动机进油管支架疲劳断裂分析[J]. 失效分析与预防, 2020, 15(6): 410-414. DOI: 10.3969/j.issn.1673-6214.2020.06.012
    引用本文: 孔德群. 汽车发动机进油管支架疲劳断裂分析[J]. 失效分析与预防, 2020, 15(6): 410-414. DOI: 10.3969/j.issn.1673-6214.2020.06.012
    KONG De-qun. Analysis on Fatigue Fracture of Oil Inlet Bracket for Automotive Engine[J]. Failure Analysis and Prevention, 2020, 15(6): 410-414. DOI: 10.3969/j.issn.1673-6214.2020.06.012
    Citation: KONG De-qun. Analysis on Fatigue Fracture of Oil Inlet Bracket for Automotive Engine[J]. Failure Analysis and Prevention, 2020, 15(6): 410-414. DOI: 10.3969/j.issn.1673-6214.2020.06.012

    汽车发动机进油管支架疲劳断裂分析

    Analysis on Fatigue Fracture of Oil Inlet Bracket for Automotive Engine

    • 摘要: 利用超景深三维光学显微镜、金相显微镜、直读式光谱仪、碳硫分析仪、扫描电镜等,研究分析发动机进油管支架断口形貌特征、金相组织、化学成分等,确定其断裂性质及产生原因。结果表明:平台试验时支架折弯处的U型豁口呈显著的应力集中状态;在周期性振动应力作用下,该处折叠类表面缺陷处萌生疲劳裂纹,裂纹发生扩展,并最终导致断裂失效;通过优化结构设计与控制加工表面质量,支架的使用性能得到改善,避免发生早期疲劳失效。

       

      Abstract: The fracture morphology, microstructure and chemical composition of an oil inlet bracket for engine was investigated using an ultra-depth 3D optical microscope, a metallographic microscope, a spectrometer, a carbon and sulphur analyzer, and a scanning electron microscope, and the fracture mechanism and basic cause were determined. The results indicate that during platform test, the U-typed notch near the bending section had a significant stress concentration, where the fatigue crack initiated at the root of overlap-typed surface defects and propagated under the periodic vibration stress, leading to the final fracture failure. By optimizing the structure design and controlling the machined surface quality, the performance of the bracket can be improved and such early fatigue failure can be avoided.

       

    /

    返回文章
    返回