朱孝录, 胡炜, 薄文丽, 李东武. 花键过度磨损原因分析[J]. 失效分析与预防, 2020, 15(6): 388-392. DOI: 10.3969/j.issn.1673-6214.2020.06.008
    引用本文: 朱孝录, 胡炜, 薄文丽, 李东武. 花键过度磨损原因分析[J]. 失效分析与预防, 2020, 15(6): 388-392. DOI: 10.3969/j.issn.1673-6214.2020.06.008
    ZHU Xiao-lu, HU Wei, BO Wen-li, LI Dong-wu. Cause Analysis for Excessive Wear of Splines[J]. Failure Analysis and Prevention, 2020, 15(6): 388-392. DOI: 10.3969/j.issn.1673-6214.2020.06.008
    Citation: ZHU Xiao-lu, HU Wei, BO Wen-li, LI Dong-wu. Cause Analysis for Excessive Wear of Splines[J]. Failure Analysis and Prevention, 2020, 15(6): 388-392. DOI: 10.3969/j.issn.1673-6214.2020.06.008

    花键过度磨损原因分析

    Cause Analysis for Excessive Wear of Splines

    • 摘要: 以内外花键磨损为实例,根据磨损断口形貌观察,判定花键齿的磨损主要是由于内外花键轴线不同轴引起。给出花键齿的滑动速率和摩擦功的计算式,分析偏心量、法向力、摩擦因数、齿数等参数对花键磨损的影响。结果表明:内、外花键轴的轴线不同轴是造成花键磨损的主要原因之一;内、外花键轴的轴线不同轴(轴线偏心)使键齿齿面产生滑动;轴线偏心使各键齿齿面的载荷分配不均匀,加速齿面的磨损;防止花键齿的磨损最有效的措施是提高与轴线偏心量有关零件的加工精度和安装精度,尽量减少内外花键的偏心量;提高花键硬度,可以增加花键的磨损寿命。

       

      Abstract: Taking the internal and external spline wear as an example, according to the observation of wear fracture morphology, it is determined that the wear of spline teeth is mainly caused by different axes of internal and external splines. A formula for calculating the sliding speed and friction work of spline teeth is presented. According to this, the influence of eccentricity, normal force, friction factor and tooth number on spline wear is comprehensively analyzed. The results show that the different axes of the internal and external spline shafts are one of the main reasons for the spline wear; the different axes of the internal and external spline shafts (the axis eccentricity) make the tooth surface of the key tooth slide; the eccentric axis makes the load distribution of each key tooth surface uneven, and accelerates the tooth surface wear; to prevent the spline tooth wear, the most effective measure is to increase the axis eccentricity The machining accuracy and installation accuracy of the parts can reduce the eccentricity of the internal and external splines as far as possible, and improve the hardness of the spline can increase the wear life of the spline.

       

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