姜君, 赵登川, 朱吉印, 季昕阳, 吴国清. 柴油发电机主轴承螺栓断裂分析[J]. 失效分析与预防, 2020, 15(5): 328-331. DOI: 10.3969/j.issn.1673-6214.2020.05.011
    引用本文: 姜君, 赵登川, 朱吉印, 季昕阳, 吴国清. 柴油发电机主轴承螺栓断裂分析[J]. 失效分析与预防, 2020, 15(5): 328-331. DOI: 10.3969/j.issn.1673-6214.2020.05.011
    JIANG Jun, ZHAO Deng-chuan, ZHU Ji-yin, JI Xin-yang, WU Guo-qing. Fracture Analysis of Bolts for Main Bearing of a Diesel Generator[J]. Failure Analysis and Prevention, 2020, 15(5): 328-331. DOI: 10.3969/j.issn.1673-6214.2020.05.011
    Citation: JIANG Jun, ZHAO Deng-chuan, ZHU Ji-yin, JI Xin-yang, WU Guo-qing. Fracture Analysis of Bolts for Main Bearing of a Diesel Generator[J]. Failure Analysis and Prevention, 2020, 15(5): 328-331. DOI: 10.3969/j.issn.1673-6214.2020.05.011

    柴油发电机主轴承螺栓断裂分析

    Fracture Analysis of Bolts for Main Bearing of a Diesel Generator

    • 摘要: 分析柴油机发电机主轴承紧固螺栓断裂原因,对断裂件的化学成分、力学性能和断口宏、微观形貌等进行观察和检测。结果表明:该螺栓的化学成分除Cu元素外,其余均满足设计标准;抗拉强度高出设计要求值约为18%,硬度值超出设计要求范围上限约为5%,螺栓断裂与其材质无关,但螺栓高的强度和硬度容易使微动裂纹扩展,从而发生疲劳断裂;螺栓断面存在多处疲劳裂纹源,且裂纹扩展区较大,呈现微动疲劳断裂特征,微动疲劳是引起螺栓断裂的主要原因。

       

      Abstract: In order to analyze the cause of bolts fracture for main bearing of a diesel engine generator, the chemical composition, mechanical properties, macro and micro morphology of the fractured bolts were observed and detected. The results show that the chemical composition of the bolts, except the copper element, meets the design standard, the tensile strength is about 18% higher than the design standard, and the hardness is about 5% higher than the upper limit of the design requirements. The fracture of bolts is independent of their material, but their high strength and hardness make fretting crack propagation easily, which leads to fatigue fracture. There are several fatigue crack sources in the fracture of the bolts, and the area of crack propagation zone is larger, which show the fracture characteristics of fretting fatigue. Fretting fatigue can be identified as the main cause of bolt fracture.

       

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