伍晶晶, 张士晶, 陈华, 张小海, 冉龙宏, 邬冠华, 高鸿波. 基于CR技术的钢管壁厚测量工艺研究[J]. 失效分析与预防, 2019, 14(5): 300-306. DOI: 10.3969/j.issn.1673-6214.2019.05.003
    引用本文: 伍晶晶, 张士晶, 陈华, 张小海, 冉龙宏, 邬冠华, 高鸿波. 基于CR技术的钢管壁厚测量工艺研究[J]. 失效分析与预防, 2019, 14(5): 300-306. DOI: 10.3969/j.issn.1673-6214.2019.05.003
    WU Jing-jing, ZHANG Shi-jing, CHEN Hua, ZHANG Xiao-hai, RAN Long-hong, WU Guan-hua, GAO Hong-bo. Measurement Technology of Steel PipeWall Thickness Based on Computer Radiograph[J]. Failure Analysis and Prevention, 2019, 14(5): 300-306. DOI: 10.3969/j.issn.1673-6214.2019.05.003
    Citation: WU Jing-jing, ZHANG Shi-jing, CHEN Hua, ZHANG Xiao-hai, RAN Long-hong, WU Guan-hua, GAO Hong-bo. Measurement Technology of Steel PipeWall Thickness Based on Computer Radiograph[J]. Failure Analysis and Prevention, 2019, 14(5): 300-306. DOI: 10.3969/j.issn.1673-6214.2019.05.003

    基于CR技术的钢管壁厚测量工艺研究

    Measurement Technology of Steel PipeWall Thickness Based on Computer Radiograph

    • 摘要: 本研究给出一种基于CR成像系统评价钢管壁厚的工艺方法。首先利用钢阶梯试块进行试验分析,研究CR成像系统对比度响应特性随射线能量的变化关系,以确定其用于厚度测量的线性响应范围,然后针对3个不同壁厚的钢管,按特种设备标准规定的检测技术等级分别对数字图像质量进行评价,以优化曝光参数,将最佳曝光参数下测量并拟合的厚度-灰度线性方程用于计算管壁厚度,计算结果与实际厚度的误差均不超过3%。研究结果表明CR测量特种设备管道管壁厚度的可行性,为管壁腐蚀监测提供一种辅助方法。

       

      Abstract: A methodology is proposed for evaluation of steel pipe wall thickness based on the CR imaging system, which is of great significance to the corrosion monitoring of pipelines, in this paper. Through experiments, the relationship between the contrast response characteristics of CR imaging system and the ray energy was studied by using steel step wedge to determine the linear response range of CR imaging system for thickness measurement. Then the digital image quality of three steel pipe samples with different wall thickness was evaluated according to the detection technology level specified in the special equipment standard in order to optimize the exposure parameters. The thickness-gray linear equations measured and fitted under the optimal exposure parameters were used to calculate the wall thickness. Measurement errors were less than 3% for given samples. This paper verifies the feasibility of CR measurement of pipe wall thickness of special equipment, and provides an auxiliary method for pipe wall corrosion monitoring.

       

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