申静芳, 罗贵亮, 武国栋, 熊勇, 陈昌达, 汤浩, 程法嵩. I级涡轮叶片线性缺陷分析[J]. 失效分析与预防, 2019, 14(2): 115-118, 123. DOI: 10.3969/j.issn.1673-6214.2019.02.009
    引用本文: 申静芳, 罗贵亮, 武国栋, 熊勇, 陈昌达, 汤浩, 程法嵩. I级涡轮叶片线性缺陷分析[J]. 失效分析与预防, 2019, 14(2): 115-118, 123. DOI: 10.3969/j.issn.1673-6214.2019.02.009
    SHEN Jing-fang, LUO Gui-liang, WU Guo-dong, XIONG Yong, CHEN Chang-da, TANG Hao, CHENG Fa-song. Linear Defect Analysis of 1st Turbine Blades[J]. Failure Analysis and Prevention, 2019, 14(2): 115-118, 123. DOI: 10.3969/j.issn.1673-6214.2019.02.009
    Citation: SHEN Jing-fang, LUO Gui-liang, WU Guo-dong, XIONG Yong, CHEN Chang-da, TANG Hao, CHENG Fa-song. Linear Defect Analysis of 1st Turbine Blades[J]. Failure Analysis and Prevention, 2019, 14(2): 115-118, 123. DOI: 10.3969/j.issn.1673-6214.2019.02.009

    I级涡轮叶片线性缺陷分析

    Linear Defect Analysis of 1st Turbine Blades

    • 摘要: 发动机在工厂试车考核后分解检查时,发现其中一件I级涡轮叶片表面有线性荧光显示。通过金相、扫描电镜等手段,对失效叶片进行断口形貌观察、组织及成分分析,并与同种材料金相光面、冲击断面的表面氧化形貌进行对比,确定线性缺陷的性质及产生原因。结果表明:线性缺陷是由富含Ti、Mo碳化物的膜状缺陷导致的开裂,起因是在浇铸过程中合金液表面发生翻动或飞溅挂壁时形成氧化物薄膜,在后续时效过程中沿氧化物薄膜析出该膜状碳化物;膜状缺陷开裂后经过长时间高温氧化,在开裂面形成由Ni、Co的氧化物为主的外氧化层和由Cr、Al、Ti的氧化物为主的内氧化层组成的双层复合氧化膜。在生产过程中,可采用过滤网、提高真空度、保持平稳浇注来避免此类缺陷的产生。

       

      Abstract: A linear fluorescence defect was found on the surface of one of the 1st turbine blades when a certain type of engine was decomposed for inspection after the factory test run. The fracture morphology, microstructure and composition of the failed blade were observed and analyzed by means of metallography and scanning electron microscopy, etc. Its surface oxidation morphology was compared with the oxidized morphology of the same material’s metallographic smooth surface and impact section. The nature of the linear defect and its cause were determined. The results show that the linear defect of the blade is a cracking caused by a membrane-like defect rich in Ti and Mo carbides. The reason is that the oxide film was formed when the surface of the alloy liquid rotated or splattered on the wall during the casting process, and then the membrane-like carbides were precipitated along the oxide film in the subsequent aging process. The membrane-like defects cracks and undergoes a long period of high temperature oxidation, which forms a two-layer composite oxide film with an outer oxide layer mainly composed of the oxides of Ni and Co and an inner oxide layer mainly composed of the oxides of Cr, Al and Ti. We can use a filter, increase the vacuum and maintain a smooth pouring to avoid such defects in the production process.

       

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