刘松. 燃油泵叶轮异常斑痕的形成原因分析[J]. 失效分析与预防, 2018, 13(6): 378-382. DOI: 10.3969/j.issn.1673-6214.2018.06.009
    引用本文: 刘松. 燃油泵叶轮异常斑痕的形成原因分析[J]. 失效分析与预防, 2018, 13(6): 378-382. DOI: 10.3969/j.issn.1673-6214.2018.06.009
    LIU Song. Analysis of Abnormal Spots on Fuel Pump Impeller[J]. Failure Analysis and Prevention, 2018, 13(6): 378-382. DOI: 10.3969/j.issn.1673-6214.2018.06.009
    Citation: LIU Song. Analysis of Abnormal Spots on Fuel Pump Impeller[J]. Failure Analysis and Prevention, 2018, 13(6): 378-382. DOI: 10.3969/j.issn.1673-6214.2018.06.009

    燃油泵叶轮异常斑痕的形成原因分析

    Analysis of Abnormal Spots on Fuel Pump Impeller

    • 摘要: 燃油泵叶轮返厂检查时发现叶轮叶片上有异常斑痕存在。应用扫描电子显微镜(SEM)、光学金相显微镜(OM)、能谱仪(EDS)等手段对异常斑痕形貌、组织、成分等方面进行理化检测,并结合燃油泵叶轮的工作原理,对异常斑痕的产生原因及性质进行分析和判定。结果表明:燃油泵叶轮叶片上的异常斑痕是由于叶轮与壳体的间隙尺寸不当以及叶片边缘的尖角、棱角形成了气蚀损伤导致的;气蚀损伤区域多为凹坑形貌,凹坑内壁光滑、洁净,微观塑性变形特征明显是气蚀损伤破坏的主要形貌表征。

       

      Abstract: Abnormal spots were found on the fuel pump impeller during the return check. In order to find out the cause, a scanning electron microscope (SEM), an optical microscope (OM) and an energy dispersive spectrometer (EDS) were used to analyze the morphology, microstructure and chemical composition of the abnormal spots. In addition, the working principle of the fuel pump impeller was analyzed. The results show that the abnormal spots were mainly caused by cavitation erosion due to the unproper clearance between the impeller and the shell and the sharp corner at the blade edge. There are many pits at the abnormal spots. The inner walls of the pits are smooth and clean. The features of microscopic plastic deformation are obvious. These features are the main morphological characteristics of cavitation erosion damage.

       

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