张捷, 杨行炳, 林翔, 赖伟萍, 周建松, 文国福, 文作伟. 高温再热器SA-213TP347H钢管裂纹原因分析[J]. 失效分析与预防, 2018, 13(4): 214-217. DOI: 10.3969/j.issn.1673-6214.2018.04.003
    引用本文: 张捷, 杨行炳, 林翔, 赖伟萍, 周建松, 文国福, 文作伟. 高温再热器SA-213TP347H钢管裂纹原因分析[J]. 失效分析与预防, 2018, 13(4): 214-217. DOI: 10.3969/j.issn.1673-6214.2018.04.003
    ZHANG Jie, YANG Hang-bing, LIN Xiang, LAI Wei-ping, ZHOU Jian-song, WEN Guo-fu, WEN Zuo-wei. Crack Analysis of SA-213TP347H Steel Pipe in High Temperature Reheater[J]. Failure Analysis and Prevention, 2018, 13(4): 214-217. DOI: 10.3969/j.issn.1673-6214.2018.04.003
    Citation: ZHANG Jie, YANG Hang-bing, LIN Xiang, LAI Wei-ping, ZHOU Jian-song, WEN Guo-fu, WEN Zuo-wei. Crack Analysis of SA-213TP347H Steel Pipe in High Temperature Reheater[J]. Failure Analysis and Prevention, 2018, 13(4): 214-217. DOI: 10.3969/j.issn.1673-6214.2018.04.003

    高温再热器SA-213TP347H钢管裂纹原因分析

    Crack Analysis of SA-213TP347H Steel Pipe in High Temperature Reheater

    • 摘要: 通过结构分析、断口检查、硬度测试、抗拉试验、显微组织观察及能谱分析,对电厂高温再热器SA-213TP347H钢管进行裂纹原因分析。结果表明:高温再热器在运行中容易晃动,裂纹处于管夹挤压的凹坑;裂纹处管材的拉伸性能、硬度均符合ASME A213/A213M对SA-213TP347H钢的要求;显微组织为奥氏体和沿晶界分布的含Cr碳化物,裂纹是沿晶裂纹,由管外壁向管内扩展;裂纹处腐蚀产物均含有O、S等非金属元素。分析表明:产生裂纹的原因是由于管夹挤压管道,同时管道结构易晃动,增加了挤压变形处的应力,促进了含Cr碳化物沿晶界析出,形成贫Cr区而导致晶界弱化,并在腐蚀性介质的作用下,导致晶间应力腐蚀开裂。

       

      Abstract: Crack analysis of SA-213TP347H steel pipe in high temperature reheater was carried out by means of structure analysis, fracture analysis, hardness measurement, tensile test, optical microscopy and EDS. The result shows that the high temperature reheater is easy to shake during operation. The cracks are located at the pits of the pipes caused by the squeezing of the pipe clamp. The tensile property and hardness meet the requirement of ASMEA213/A213M. The microstructure is made up of austenite and Cr carbide at the grain boundaries. The cracks propagated along the grain boundaries, from the outer surface to the inner surface of the pipe. The corrosion products of the cracks contain O and S non-metallic elements. It is concluded that because of the squeezing of the pipe clamp and the instability of the pipes, higher stress at the deformed area accelerated the precipitation of Cr carbide at the grain boundaries, resulting in the Cr-depleted zone, which caused intergranular stress corrosion under the corrosive medium.

       

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