薛志远, 胡晓安, 饶国锋, 赵高乐. 涡轮盘中心孔三维疲劳裂纹扩展分析[J]. 失效分析与预防, 2018, 13(3): 165-170. DOI: 10.3969/j.issn.1673-6214.2018.03.006
    引用本文: 薛志远, 胡晓安, 饶国锋, 赵高乐. 涡轮盘中心孔三维疲劳裂纹扩展分析[J]. 失效分析与预防, 2018, 13(3): 165-170. DOI: 10.3969/j.issn.1673-6214.2018.03.006
    XUE Zhi-yuan, HU Xiao-an, RAO Guo-feng, ZHAO Gao-le. Three Dimensional Fatigue Crack Growth Simulation of the Center Hole in Turbine Disk[J]. Failure Analysis and Prevention, 2018, 13(3): 165-170. DOI: 10.3969/j.issn.1673-6214.2018.03.006
    Citation: XUE Zhi-yuan, HU Xiao-an, RAO Guo-feng, ZHAO Gao-le. Three Dimensional Fatigue Crack Growth Simulation of the Center Hole in Turbine Disk[J]. Failure Analysis and Prevention, 2018, 13(3): 165-170. DOI: 10.3969/j.issn.1673-6214.2018.03.006

    涡轮盘中心孔三维疲劳裂纹扩展分析

    Three Dimensional Fatigue Crack Growth Simulation of the Center Hole in Turbine Disk

    • 摘要: 基于有限元软件ABAQUS和三维裂纹扩展分析软件Franc3D,对涡轮盘中心孔三维疲劳裂纹扩展进行研究分析。首先,对平板试样表面裂纹进行裂纹扩展模拟计算研究,对比手册中Gross/Brown理论模型验证裂纹扩展应力强度因子数值模拟的准确性;其次,针对涡扇发动机涡轮盘结构,对轮盘不同外缘等效应力、转速情况的应力强度因子以及考虑初始缺陷的三维疲劳裂纹扩展寿命进行计算;最后,讨论发动机载荷差异对应力强度因子和裂纹扩展寿命影响规律。结果表明:在相同裂纹长度时,应力强度因子随着轮盘外缘等效应力和转速增加而增大,载荷越大疲劳寿命则越短,且裂纹越长,影响越大。为工程上三维裂纹扩展计算以及寿命评估提供参考。

       

      Abstract: Based on the finite element software ABAQUS and the 3D crack propagation analysis software Franc3D, the 3D fatigue crack growth of the center hole in a turbine disk is analyzed. Firstly, the surface crack growth of plate specimen is simulated, and the accuracy of the numerical simulation of the crack growth stress intensity factor (SIF) is verified by comparing the Gross/Brown theoretical model given in the manual. Then, for a turbofan engine's turbine disk, the stress intensity factors and the 3D fatigue crack growth life of initial defects are calculated for different turbine disk rim equivalent stresses as well as speeds. Finally, the influence of the difference of engine loads on the SIF and the fatigue crack propagation life is discussed. The results show that, in the case of the same crack length, the SIF increases with the increase of turbine disk rim's equivalent stresses and rotational speeds. The larger load is, the shorter fatigue life is, and the longer crack is, the greater influence is. It provides a reference for 3D crack growth calculation and life evaluation.

       

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