王轩, 王细洋. 基于扭振信号的行星齿轮箱故障诊断[J]. 失效分析与预防, 2017, 12(4): 216-221. DOI: 10.3969/j.issn.1673-6214.2017.04.003
    引用本文: 王轩, 王细洋. 基于扭振信号的行星齿轮箱故障诊断[J]. 失效分析与预防, 2017, 12(4): 216-221. DOI: 10.3969/j.issn.1673-6214.2017.04.003
    WANG Xuan, WANG Xi-yang. Fault Diagnosis of Planetary Gearbox based on Torsional Vibration Signals[J]. Failure Analysis and Prevention, 2017, 12(4): 216-221. DOI: 10.3969/j.issn.1673-6214.2017.04.003
    Citation: WANG Xuan, WANG Xi-yang. Fault Diagnosis of Planetary Gearbox based on Torsional Vibration Signals[J]. Failure Analysis and Prevention, 2017, 12(4): 216-221. DOI: 10.3969/j.issn.1673-6214.2017.04.003

    基于扭振信号的行星齿轮箱故障诊断

    Fault Diagnosis of Planetary Gearbox based on Torsional Vibration Signals

    • 摘要: 行星齿轮箱具有传动比大、传动效率高等优点,但比定轴齿轮有更复杂的结构,因常工作在恶劣的条件下,容易出现磨损或疲劳裂纹等故障。为有效诊断行星齿轮传动故障,本文采用基于扭振信号的故障诊断方法,并利用增量式编码器采集扭振信号。通过与横向振动信号相比,发现扭振信号频谱结构简单、对故障特征更加敏感。通过对行星轮故障实验扭振信号的分析,故障下的故障特征频率幅值有2倍的提升。角速度形式的扭振信号能准确诊断故障,为行星齿轮箱故障诊断提供了简明有效的途径。

       

      Abstract: Planetary gearboxes have some advantages, including big transmission ratio and high transmission efficiency. Because its structures are more complex than that of fixed-axis gears, the faults such as petting and fatigue crack occur easily under varying conditions. In order to diagnose planetary gearbox faults effectively, a new method based on torsional vibration signals is presented in this paper. Firstly, the torsional vibration signals are collected by an incremental encoder. Compared with the features of transverse vibration signals, the facts show that the torsional vibration signals has simpler frequency spectrum, resulting in sensitizing to the planetary gearbox damage. Via analyzing an experimental torsional vibration signal, the amplitude of fault feature with failure is almost two times as high as normal. The results show that the proposed method which collects torsional vibration signals in form of angular velocity can detect the planetary gearbox faults and provide an effective way to diagnose the planetary gearbox faults.

       

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