刘永宝, 安浩俊, 孔焕平, 赵立新. 高温轴承钢滚珠早期失效原因分析[J]. 失效分析与预防, 2014, 9(5): 314-317. DOI: 10.3969/j.issn.1673-6214.2014.05.013
    引用本文: 刘永宝, 安浩俊, 孔焕平, 赵立新. 高温轴承钢滚珠早期失效原因分析[J]. 失效分析与预防, 2014, 9(5): 314-317. DOI: 10.3969/j.issn.1673-6214.2014.05.013
    LIU Yong-bao, AN Hao-jun, KONG Huan-ping, ZAO Li-xin. Early Failure Analysis of High-temperature Bearing Steel Ball[J]. Failure Analysis and Prevention, 2014, 9(5): 314-317. DOI: 10.3969/j.issn.1673-6214.2014.05.013
    Citation: LIU Yong-bao, AN Hao-jun, KONG Huan-ping, ZAO Li-xin. Early Failure Analysis of High-temperature Bearing Steel Ball[J]. Failure Analysis and Prevention, 2014, 9(5): 314-317. DOI: 10.3969/j.issn.1673-6214.2014.05.013

    高温轴承钢滚珠早期失效原因分析

    Early Failure Analysis of High-temperature Bearing Steel Ball

    • 摘要: 轴承在运行159 min时出现异常,拆解后检查发现1粒滚珠表面存在裂纹,内圈、外圈等处未见明显异常.通过对滚珠外观进行观察,对裂纹断口进行宏微观观察、能谱分析、材料显微组织、硬度等进行检测分析,确定了失效性质,并对其失效原因进行了分析.结果表明:故障滚珠失效性质为疲劳开裂;原材料铸造孔洞缺陷在后续加工过程中被拉长、压扁而保存下来,并以微裂纹形式存在于钢材内部成为疲劳源,最终导致了疲劳失效,该孔洞缺陷是在电渣熔炼过程中形成且后续未被切除干净的残余缩孔.

       

      Abstract: The bearing abnormal phenomenon appeared in service at 159 min. After disassembling inspection, a bearing steel ball was found to have cracked while the inner and outer rings no obvious abnormal. The failure mode and cause were analyzed by macro and micro observation, EDS analysis, metallographic examination and hardness testing. The results show that the cracking of the ball was fatigue cracking. The hole defects were residual hole, which formed in the electroslag melting process, and were not resected in subsequent processing. Casting hole was prolonged and flattened in the following process, which acted as the fatigue source during service. As a result, fatigue cracking took place.

       

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